Toro Greensmaster Flex 1018 - GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems; Gather Information; Evaluate Potential Causes; Assess Performance

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GEARS–TheSystematicApproachtoDening,

DiagnosingandSolvingProblems

GatherInformation

•Informationreportedbythecustomer

•Informationobservedbyyou

•Establishthewhat,whereandwhenoftheissue

EvaluatePotentialCauses

•Considerpossiblecausesoftheproblemtodevelopahypothesis

•Narrowdownthefocusoftheproblem

AssessPerformance

•Ensureyouhaveallthenecessarytoolsfortesting

•Testallpotentialcausesofthefailure

•Reevaluateandcreateanewhypothesisifnecessary

Repair

•Returntheunittoservicebyrepairing,rebuildingorreplacing

SolutionConrmation

•Didtheissuegoaway

•Wastherootcauseoftheissuecorrectlyrepaired

•Arethereanyothernewsymptoms

Troubleshooting:Page3–2

Greensmaster

Flex1018/1021

20247SLRevA

Main Page

Table of Contents33
GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems34
Gather Information34
Evaluate Potential Causes34
Assess Performance34
Repair34
Solution Confirmation34
Starting Problems35
Aftercut Appearance36
Factors Affecting Grooming37
General Information40
Operator's Manual40
Engine Owner's Manual40
Engine Service Manual40
Engine Identification40
Fuel Evaporative Control System41
Adjustments42
Throttle Cable Adjustment42
Service and Repairs43
Cooling System43
Spark Plug45
Engine46
Engine Base50
General Information56
Disengaging the Drum Drive from Transmission56
Adjustments57
Adjusting the Reel Drive Belt57
Service and Repairs59
Reel Drive Belt59
Reel Drive Assembly61
Drum Drive Gear Box Assembly65
Drum Assembly71
Clutch Bearing75
Transmission Gear Box Assembly78
Differential Assembly90
General Information94
Operator's Manual94
Wiring Schematic95
Component Testing96
Ignition System Operation97
ON/OFF Switch98
Hour Meter100
Interlock Module (for Backlap Kit Only)102
Lighting Coil103
General Information106
Operator's Manual106
Service and Repairs107
Replacing the Throttle Cable107
Replacing the Brake Cable110
Replacing the Clutch Cable113
Replacing the Reel Cable115
Clutch and Reel Drive Engagement Lever Assembly118
Brake Latch Shaft120
Handle Assembly122
Kickstand128
Transport Wheels (Optional)131
Rail Kit Wheels (Optional)134
Flex Frame Assembly135
General Information138
Cutting Unit Operator's Manual138
Supporting the Cutting Unit When Servicing138
Adjustments139
DPA Cutting Unit Characteristics139
Service and Repairs140
Bedbar Assembly140
Servicing the Bedbar Adjuster144
Bedknife146
Reel Assembly150
Roller Assemblies158
General Information164
Installation Instructions164
Grooming Performance164
Service and Repairs165
The Gear Box Assembly166
Idler Assembly175
Groomer Reel177
The Height Adjuster Assembly180
The Grooming Brush (Optional)182

Toro Greensmaster Flex 1018 - GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems; Gather Information; Evaluate Potential Causes; Assess Performance

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