Toro Greensmaster Flex 1021 - Page 88

AssemblingtheTransmissionGearBoxAssembly(continued)
25.Slideandinstallthebrakeleverassembly(item19inFigure34)intothe
transmissionhousingassembly(23).
26.Ifremoved,insertthebrakemountpinthroughbrakebandintothe
transmissionhousingassembly(item23inFigure34)andplacetheatwire
spring(22)ontothetransmissionhousingassembly.
27.Placetheretainerplate(item16inFigure34)ontothetransmissionhousing
assembly(23)andsecureitwiththe4bolts(8).
28.Slideandinstalltheexternalretainingring(item1inFigure34),cablebrake
lever(24)ontothebrakelever(19)andsecureitwiththebolt(25).
29.Ifdisassembled,assemblethedifferentialassembly(item14inFigure34);
refertoAssemblyofDifferentialAssembly(page5–38).
30.Packthedifferentialassembly(item14inFigure34)withgreaseanduse
apresstoinstallthe2ballbearing(13)and2angebearings(12)intothe
differentialassembly.
31.SlidetheV-ringseal(item15inFigure34)ontothedifferentialassembly(14).
32.Applyacoatofgreasetothe2O-rings(item10inFigure34)andslidethe
O-ringstothedifferentialshafts(9).Installtheretainingrings(11)ontothe
differentialshaft(9).
33.Insertthe2differentialshafts(item9inFigure34)intothedifferentialhousing
(14).
34.Insertthedifferentialhousingassembly(item14inFigure34)intothe
transmissionhousingassembly(23).
35.Insertthesquarekeys(item7inFigure34)intotheneutralslidershaft(6).
Applyacoatofgreasetooutersurfaceofthesquarekeys(7).
36.Inserttheneutralslidershaft(item6inFigure34)intotheneutralspurgear
(5).
37.Useapressandinsertthebearings(item4inFigure34)ontotheneutral
slidershaft(6).
38.Insertthewavewasher(item3inFigure34)andneutralspurgearassembly
(5)intothetransmissionhousingassembly(23).Makesurethatthetraction
selectorshaft(item19inFigure33)isengagedinshiftselectionneutralspur
gear(item5inFigure34).
39.ApplyacoatofgreasetoORBplug(item8inFigure33)andinstallthe
detentball(10),detentspring(9)andORBplug(8)intothetransmission
housing(26).
40.TorquetightentheORBplug(8)from3.6to4.7N·m(32to42in-lb).
41.Useapressandinserttheballbearing(item25inFigure33)intothe
transmissioncover(23).Installtheretainingring(5)andoilseal(6)into
thetransmissioncover(23).
42.Ensurethattheoilseallipisorientatedtowardthecenterofthetransmission
housing.Pressthesealintothetransmissionhousingboresothattheseal
isushtotheedgeofthetransmissionhousing.
43.Installtheoilseal(item14inFigure33)intothetransmissioncover(23).
44.Ensurethattheoilseallipisorientatedtowardthecenterofthetransmission
housing.Pressthesealintothetransmissionhousingboresothattheseal
isushtotheedgeofthetransmissionhousing.
45.Ifremoved,insertthe2dowelpins(item17inFigure33)intothetransmission
housingassembly(26).
TractionandReelDriveSystems:ServiceandRepairs
Page5–34
Greensmaster
®
Flex1018/1021
20247SLRevA