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Toro Snow Commander User Manual

Toro Snow Commander
56 pages
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TORO SNOW COMMANDER SERVICE MANUAL
Table of Contents – Page 1 of 2
GENERAL INFORMATION
INTRODUCTION
ENGINE
IDENTIFICATION AND ORDERING
GENERAL SAFETY INSTRUCTIONS (REPRODUCED FROM OPERATOR'S MANUAL
SAFETY
SAFE OPERATING PRACTICES
TRAINING
PREPARATION
OPERATION
MAINTENANCE AND STORAGE
TORO SNOWTHROWER SAFETY
SAFETY AND INSTRUCTION DECALS
FUEL AND OIL REQUIREMENTS
MIXING GASOLINE AND OIL
FILLING THE FUEL TANK
OFF-SEASON STORAGE
EMPTYING THE FUEL TANK
STORAGE
PREPARING THE FUEL SYSTEM
PREPARING THE ENGINE
PREPARING THE SNOWTHROWER
CONTROLS LOCATION & OPERATION
OPERATING CONTROLS
STARTING THE ENGINE
STOPPING THE ENGINE
STARTING THE ROTOR BLADES
STOPPING THE ROTOR BLADES
STARTING THE TRACTION DRIVE
STOPPING THE TRACTION DRIVE
ADJUSTING THE DISCHARGE CHUTE
CHUTE HANDLE
CHUTE CRANK
UPPER SHROUD REMOVAL
SNOW COMMANDER CHUTE HANDLE SYSTEM
CHUTE CRANK SYSTEM
GEAR LASH ADJUSTMENT
GEAR ASSEMBLY REPAIR
ENGINE REMOVAL / INSTALLATION
ASSEMBLY
RECOIL STARTER ACCESS
ASSEMBLY

Table of Contents

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Toro Snow Commander Specifications

General IconGeneral
Engine Type4-Cycle OHV
Auger MaterialSteel
StarterElectric start
Skid ShoesAdjustable
Warranty2-Year Full Coverage

Summary

General Information

Introduction to the Manual

Provides guidance on operating and maintaining the snowthrower for safety and product longevity.

Engine Specifications and Design

Details the R tek engine used in the Snow Commander, focusing on piston and cylinder differences.

Identifying Your Toro Snowthrower

Explains how to identify model/serial numbers and order parts or information from Toro.

General Safety Instructions

Highlights potential hazards and safety messages, defining Danger, Warning, and Caution signals.

Essential Safety Guidelines

Emphasizes reading the manual for safe operation and understanding safety alert symbols and instructions.

Safe Operating Practices

Lists instructions adapted from ANSI/OPEI and ISO standards for safe snowthrower operation.

Operator Training Requirements

Stresses reading the operator's manual, knowing controls, and ensuring proper instruction for operators.

Pre-Operation Preparation Steps

Details pre-operation checks including area inspection, disengaging controls, and proper attire.

Safe Snowthrower Operation

Provides guidelines for safe operation, including avoiding moving parts and handling foreign objects.

Maintenance and Storage Procedures

Covers checking fasteners, safe storage practices, and referring to the operator's manual for details.

Toro Specific Safety Precautions

Lists specific safety information for Toro products, such as keeping clear of moving parts and proper maintenance.

Safety and Instruction Decals Explained

Shows and describes various safety and instruction decals found on the snowthrower.

Fuel and Oil Recommendations

Specifies the type of gasoline and oil mixture (50:1) and precautions for handling fuel.

Mixing Gasoline and Oil Correctly

Details the correct gasoline/oil ratio, approved fuel types, and warnings about fuel handling.

Safe Fuel Tank Filling Procedure

Provides instructions on how to safely fill the fuel tank, including not overfilling.

Preparing for Off-Season Storage

Explains how to prepare the snowthrower for off-season storage, including emptying the fuel tank.

Emptying the Fuel Tank for Storage

Instructions for safely draining the fuel tank for storage or disposal.

Safe Storage Location Guidelines

Gives guidance on where to store the snowthrower, avoiding areas with ignition sources.

Fuel System Preparation for Storage

Details steps to prepare the fuel system for storage, including using stabilizer.

Engine Preparation for Storage

Procedure to prevent cylinder bore corrosion by preparing the engine for storage.

Snowthrower Storage Preparation

Final steps for preparing the snowthrower for storage, including tightening fasteners and cleaning.

Controls Location and Operation

Understanding Operating Controls

Identifies components on the control panel: key switch, primer, recoil, electric start button, choke.

Starting the Engine Safely

Step-by-step instructions for starting the engine using recoil or electric start methods.

Stopping the Engine Correctly

Procedure to stop the engine by turning the key to the Off position.

Engaging Rotor Blades

How to engage the rotor blades by squeezing the control bar.

Disengaging Rotor Blades

Procedure to disengage and stop the rotor blades by releasing the control bar.

Engaging the Traction Drive

How to engage the traction drive to move the snowthrower forward.

Disengaging the Traction Drive

Procedure to disengage the traction drive by partially releasing the control bar.

Adjusting the Discharge Chute Direction

Instructions for adjusting the direction and height of the snow discharge.

Chute Handle Operation

Details how to move the chute handle for direction and the deflector for height.

Chute Crank Mechanism

Explains how to use the chute crank to rotate the chute left or right.

Upper Shroud Removal for Access

Step-by-step guide to remove the upper shroud for access to engine components.

Snow Commander Chute System Details

Describes the manual chute system components, noting plastic parts reduce icing.

Chute Crank System Mechanics

Details the mechanism of the chute crank system, involving gears and a ring gear.

Chute Gear Lash Adjustment

Procedure to adjust the gear lash for the chute mechanism, using a drill bit for clearance.

Chute Gear Assembly Repair

Instructions on how to replace chute gears, involving removing the chute rod and capscrews.

Engine Removal and Installation

Engine Removal Assembly Steps

Reassembly instructions, including torquing specifications and adjusting pulley alignment.

Accessing the Recoil Starter

Details how to access the recoil starter on 2002+ models without removing the engine.

Recoil Starter Assembly

Reassembly steps for the recoil starter and blower housing, including wire routing.

Drive System

Drive System Operation

Explains how the V-belt transfers power, belt clutching, and the self-propelling action.

Drive System Disassembly Guide

Step-by-step guide to disassemble the drive system, including removing belt cover and guards.

Drive System Reassembly

Assembly instructions for the drive system, with tips on locking fasteners and checking alignment.

Rotor Bearing Replacement Procedure

Procedure to replace rotor bearings, involving removing belt cover, rotor pulley, and retainers.

Rotor Bearing Assembly

Assembly steps for rotor bearings, noting thrust washer locations.

Rotor Cable Replacement

Instructions for replacing the rotor control cable, involving shroud removal and cable unhooking.

Electric Start System

Electric Start System Operation

Describes the electric start system components and basic operation.

Electric Start System Troubleshooting

Provides steps to troubleshoot problems with the electric start system, checking outlets and cords.

Electric Start System Disassembly

Steps to disassemble the electric start system, starting with removing the upper shroud.

Switch Box Repair and Testing

Details how to access and test components within the switch box for repair.

Power Plug Terminal Inspection

Discusses possible failures of the plug terminal, including physical damage and arcing.

Testing the Ignition Switch

Explains how to test the push-button on/off switch using a continuity tester.

Testing the Starter Motor

Procedure to test the electric start motor after removal, checking continuity.

Electric Start System Reassembly

Instructions for reassembling the electric start system components.

Starter Pinion Replacement

Procedure to replace the starter pinion, involving shroud removal and accessing the pinion stop.

Starter Pinion Assembly

Steps for assembling the starter pinion, spring, and stop onto the motor shaft.

Chassis Components

Wheels and Tires

Describes the front solid and rear pneumatic tires, and how to replace a front tire.

Tilt Mechanism and Frame Operation

Explains the tilt mechanism for rotor engagement and self-propelling action.

Pivot Cable Replacement

Instructions for replacing the tilt cable, noting it requires no tools and can be done by hand.

Maintenance Procedures

Recommended Maintenance Schedule

Outlines initial and annual maintenance tasks, including checks, inspections, and fluid changes.

Rotor Control Cable Checks

Details checking the rotor control cable for proper adjustment after initial use and annually.

Adjusting the Rotor Control Cable

Step-by-step guide to adjust the rotor control cable by repositioning the Z-fitting.

Adjusting the Pivot Cable for Operation

Instructions for adjusting the pivot cable, focusing on correct gap and minimizing effort.

Checking the Pivot Cable Adjustment

Procedure to check the pivot cable adjustment by ensuring a specific gap.

Replacing Rotor Blades

Guide to inspecting and replacing rotor blades when worn, emphasizing replacing all three.

Removing Old Rotor Blades

Method for removing old rotor blades one at a time to keep the rotor drum intact.

Installing New Rotor Blades Correctly

Instructions for correctly installing new rotor blades, noting rubber thickness and orientation.

Replacing the Scraper

Procedure to replace the scraper, noting it should be done when replacing rotor blades.

Replacing the Spark Plug

Guide to checking, replacing, and gapping the spark plug for seasonal maintenance.

Replacing the Drive Belt

Instructions for inspecting and replacing the drive belt if worn or damaged.

Checking Tire Pressure

Specifies the correct tire pressure for the pneumatic rear tires.

Troubleshooting Engine and Operation Issues

Provides common problems and corrective actions for electric start and engine issues.

Troubleshooting Snowthrower Performance

Lists issues like poor snow discharge, no self-propel, and rotor blade problems with solutions.

General Snowthrower Specifications

Lists general specifications for the snowthrower, including engine, dimensions, and capacity.

Torque Specifications for Components

Provides torque values for various fasteners and components used in the snowthrower.

Lubrication Points and Procedures

Details lubrication points and procedures for engine pulley, brake arm, and bolts.

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