Workman HD SeriesPage 7 -- 12Chassis
Brake Caliper Service
Disassembly (Fig. 5)
1. Remove anti--rattle clip from caliper, pins and brake
pads.
2. Remove pins from caliper by prying with a flat blade
screwdriver through loop in pins.
3. Slide brake pads from caliper. For assembly pur-
poses, note orientation of inner and outer pads as the
pads are not the same.
4. Replace the brake pads if the friction material is worn
to less than 1/32” (0.8 mm).
NOTE: The replacement brake pad kit includes inner
brake pad, outer brake pad, pins and anti--rattle clip.
Assembly (Fig. 5)
1. If brake pads are being replaced, it will be necessary
to push caliper pistons back into the caliper bore before
installing new pads.
2. Slide brake pads into caliper. Make sure that lining
material on pads is toward brake rotor position.
3. Secure pads into caliper with two (2) pins. Make sure
that pins snap into caliper slots.
4. Install anti--rattle clip to caliper, pins and brake pads.
1. Inner brake pad
2. Pin (2 used)
3. Anti--rattle clip
4. Outer brake pad
Figure 5
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