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Toshiba MCY-MAP0804HT7 User Manual

Toshiba MCY-MAP0804HT7
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AIR CONDITIONER (MULTI TYPE)
Outdoor Unit
Model name:
<Heat Pump Model>
MCY-MAP0604HT8
MCY-MAP0804HT8
MCY-MAP0604HT7
MCY-MAP0804HT7
Installation Manual
For commercial use
Para uso comercial
Para utilização comercial
商业用途
安装说明书 91
简体中文
Installation Manual 1
English
Manual de instalação 61
Português
Manual de instalación 31
Español
+00EH99883601_00Ta.book Page 1 Thursday, September 8, 2011 4:34 PM

Questions and Answers:

Toshiba MCY-MAP0804HT7 Specifications

General IconGeneral
BrandToshiba
ModelMCY-MAP0804HT7
CategoryAir Conditioner
LanguageEnglish

Summary

TOSHIBA AIR CONDITIONER (MULTI TYPE) Installation Manual

Outdoor Unit Information

Details pertaining to the outdoor unit, including model names.

Manual Language Options

Lists the available language versions for the installation manual.

Precautions for Safety

General Safety Guidelines

General safety instructions and warnings for installation personnel.

Installation Location Selection

Criteria for choosing an appropriate installation site.

Installation Process Safety

Safety measures to be observed during the installation work.

Refrigerant Piping

Refrigerant Piping Safety Precautions

Safety advice related to handling refrigerant pipes.

Electric Wiring

Electrical Wiring Safety Precautions

Safety measures for electrical wiring installations.

Address Setting

Test Run

Troubleshooting

Accessory Parts

Included Manuals

Lists the owner's and installation manuals provided.

Drainage Components

Details drain nipple and waterproof cap for water drainage.

Protective Components

Components like protective bush and guard material.

Pipe Connection Components

Joint pipes and sockets for internal pipe connections.

Installation of New Refrigerant Air Conditioner

Required Tools and Handling Precautions for R410A

Lists tools and safety measures for R410A refrigerant.

Installation Conditions

Pre-Installation Preparations

Steps to prepare before starting the installation.

Airtight Test Procedure

Method for conducting an airtightness test of the system.

Air Purge Procedure

Steps for removing air from the refrigerant lines.

Electrical Wiring Guidelines

Instructions for making electrical connections.

Earthing Requirements

Importance and correct method for earthing the unit.

Test Run Procedure

Steps to perform a test run after installation.

Installation Location Warnings

Critical warnings about unsuitable installation locations.

Recommended Installation Site Conditions

Conditions that make a location suitable for installation.

Prohibited Installation Locations

A list of locations where the unit must not be installed.

Necessary Space for Installation

Rear Clearance Requirements

Specifies minimum clearances at the rear of the unit.

Overhead Clearance Requirements

Specifies minimum clearances above the unit.

Front Clearance Requirements

Specifies minimum clearances at the front of the unit.

Serial Installation Overhead Clearance

Overhead clearances for units installed in series.

Obstacles in Front and Rear of Unit

Single Unit Installation Clearances

Clearance specifications for single unit setups.

Serial Unit Installation Clearances

Clearance specifications for multiple units installed in series.

Serial Installation Front and Rear Clearances

Clearances for serial installations at front and rear.

Installation of Outdoor Unit

Base Strength and Level Check

Checking the base for stability and preventing noise.

Securing the Base with Anchor Bolts

Proper method for anchoring the unit's base.

Use of Vibration-Proof Rubber Pads

Instructions on installing vibration-damping pads.

Foundation for Downward Piping

Considerations for foundation design with downward piping.

Refrigerant Piping

Water Drainage Setup

Attaching drain components for water discharge.

Pipe Cover Knockout Procedure

How to create openings in the pipe cover for pipes.

Knockout Hole Creation

Step-by-step guide for making knockout holes.

Pipe Connection Directions

Possible connection directions for indoor and outdoor pipes.

Pipe and Wire Protection

Installing protective bushes and guards for pipes/wires.

Cold Weather Heating Reference

Advice for heating operations in freezing conditions.

Optional Installation Parts (Locally Procured)

Locally Procured Piping Materials

List of optional piping and insulation materials.

Locally Procured Sealing Materials

List of optional putty and tape for sealing.

Refrigerant Piping Connection

Key Piping Work Precautions

Important points to follow during piping installation.

Flaring Pipe Preparation

Step-by-step guide for flaring refrigerant pipes.

Flaring Size Specifications

Table detailing projection margins and flaring sizes.

Pipe Connection Method (Front, Sides, Back)

Instructions for connecting pipes to the unit's front, sides, or back.

Pipe Connection Method (Downward)

Instructions for connecting pipes when routed downwards.

Tightening of Connecting Parts

Flare Nut Tightening Procedure

Detailed steps for tightening flare nuts correctly.

Valve Handling and Tightening Precautions

Essential precautions for handling and tightening unit valves.

Brazed Pipe Coupling Sizes

Table specifying coupling dimensions for brazed pipes.

Selection of Pipe Materials and Size

Refrigerant Pipe Material Specification

Specifies the required material for refrigerant piping.

Unit Capacity Code Matching

Guidelines for matching indoor and outdoor unit capacity codes.

R410A Minimum Pipe Wall Thickness

Minimum wall thickness requirements for R410A piping.

Indoor Unit Capacity Code Table

Table correlating indoor unit capacity codes with HP equivalents.

Refrigerant Piping Selection Guide

Diagrams and tables for selecting appropriate pipe sizes.

Pipe Sizing Between Branching Sections

Pipe size selection for connections between branching components.

Indoor Unit Connecting Pipe Sizing

Specifications for pipe sizes connecting to indoor units.

Selection of Pipe Size

Y-Shaped Branching Joint Selection

Model names for Y-shaped branching joints.

Branching Header Selection

Model names for branching headers.

PMV Kit Selection Guide

Model names for the PMV Kit.

Piping Diagram for Quiet Places (with PMV Kit)

Piping layout for quiet operation using a PMV Kit.

Outdoor Unit Connecting Pipe Sizing

Pipe size specifications for outdoor unit connections.

Pipe Sizing Between Branching Sections (Capacity Based)

Pipe sizing based on indoor unit capacity codes.

Indoor Unit Connecting Pipe Sizing (Capacity Based)

Pipe sizing for indoor units based on capacity.

Allowable Length and Height Difference of Refrigerant Piping

Maximum Piping Lengths

Specifies maximum allowable lengths for various pipe sections.

Maximum Height Differences

Specifies maximum allowable height differences between units.

Allowable Length and Height Difference for Quiet Places (with PMV Kit)

Piping Lengths for PMV Kit Installations

Maximum pipe lengths for systems using the PMV Kit.

Height Differences for PMV Kit Installations

Maximum height differences for systems using the PMV Kit.

PMV Kit Connection Note

Important note regarding PMV Kit connections to indoor units.

Airtight Test

Airtight Test Procedure Steps

Detailed procedure for performing the airtight test.

Airtight Test Requirements and Precautions

Essential requirements and safety measures for the test.

Detecting Gross Refrigerant Leaks

Method for identifying large refrigerant leaks.

Detecting Slow Refrigerant Leaks

Method for identifying small refrigerant leaks.

Pressure Change Consideration for Leak Test

Accounting for temperature-induced pressure changes during testing.

Air Purge

Environmental Protection During Air Purge

Emphasis on not releasing refrigerant into the atmosphere.

Vacuum Pump Air Purge Method

Procedure for removing air using a vacuum pump.

Vacuum Pump Specifications

Requirements for the vacuum pump used in air purging.

Vacuum Pump Operation and Leak Check

How to operate the vacuum pump and verify system integrity.

Adding Refrigerant

Calculating Additional Refrigerant Amount

Formula and method for calculating refrigerant to add.

Refrigerant Charge Calculation Tables

Tables providing data for refrigerant charge calculations.

Refrigerant Charge Example (0804 Type)

Pipe Lengths and Model Codes

Correlating pipe lengths with indoor unit model codes.

Formula for Additional Refrigerant Charge

Equation for calculating the extra refrigerant needed.

Refrigerant Charging Procedure

Step-by-step guide for charging refrigerant into the system.

Valve Operation Instructions

How to correctly open and close unit valves.

Valve Handling and Tightening Precautions

Important safety and handling advice for valves.

Valve Cap Tightening Torque Specification

Required torque for tightening valve caps.

Electric Wiring

Power Wiring Selection Guide

Guidance on choosing the correct power wiring.

Communication Wiring Specifications

Requirements for communication wiring between units.

Communication Wiring Design Overview

Summary of the communication wiring design.

Communication Wiring Diagram

Visual representation of the communication wiring setup.

Group Control via Remote Controller

Group Control Wiring Diagram

Illustrates the wiring for group control systems.

Control Wiring Specifications

Guidelines for control wire types and lengths.

Remote Controller Wiring Specifications

Guidelines for remote controller wire types and lengths.

Power and Communication Wire Connection

How to connect power supply and communication wires.

Wire Separation Instruction

Note on keeping power and communication wires separate.

Power Supply Wire Connection

Inserting Power Supply Wire into Control Box

Steps for routing and connecting power wires to the unit.

Wire Size and Tightening Torque

Specifications for wire gauge and terminal screw torque.

Address Setting

Address Setting Warnings

Important cautions before proceeding with address setting.

Automatic Address Setting Procedure

Steps for automatically configuring unit addresses.

Manual Address Setting Procedure

Steps for manually setting addresses using a remote controller.

Outdoor Unit Interface PC Board Settings

System Address Switch Settings

How to configure the system address using DIP switches.

Address Setting Procedure 2

Setting System Address via Switches SW13 and SW14

Specific instructions for setting the system address with switches.

Central Control Wiring

Disconnecting Relay Connectors for Central Control

How to disconnect relay connectors for central control setup.

Connecting Relay Connectors for Central Control

How to connect relay connectors for central control setup.

Setting the Central Control Address

Procedure for configuring the central control address.

Switch Settings for Central Control (Multiple Refrigerant Lines)

Manual Address Setting with Remote Controller

Setting indoor unit addresses manually using a remote controller.

Wiring Example for Two Refrigerant Lines

Diagram illustrating wiring for a two-line system.

Indoor Unit Address Pairing Procedure

Steps to pair indoor units and set addresses via remote controller.

Selecting Another System Address

Changing Indoor Unit Address via Remote Controller

Confirming Indoor Unit Addresses and Positions

How to check indoor unit addresses and their locations.

Changing Individual Indoor Unit Address

Procedure to modify the address of a specific indoor unit.

Changing All Indoor Unit Addresses via Remote Controller

Selecting System Address for Modification

How to choose a system address to change.

Modifying Indoor Unit Address Value

Steps to update the indoor unit's address value.

Resetting Unit Addresses

Method 1: Resetting Addresses Individually

Clearing individual addresses using a wired remote controller.

Method 2: Resetting All Addresses on a Refrigerant Line

Clearing all addresses on a refrigerant line from the outdoor unit.

Resetting Unit Addresses (Factory Default)

Method 1: Clearing Individual Addresses

Clearing specific addresses using a remote controller.

Method 2: Clearing All Addresses on a Line

Clearing all addresses on a refrigerant line from the outdoor unit.

Test Run Procedures

Pre-Test Run Checks

Essential checks before performing a test run.

Test Run Using Remote Controller

How to execute a test run with the remote controller.

Caution Regarding Forcible Test Run

Warning against using forcible running unnecessarily.

Test Run Using Outdoor Unit Interface PC Board

Individual Test Run Starting Operation

How to initiate an individual test run for a unit.

Setting Rotary Switches for Individual Test Run

Configuring switches on the outdoor unit's PC board.

Holding SW04 for Test Run Execution

Procedure for using SW04 during test run operations.

Test Run Operation Notes

Important points to observe during test runs.

Finishing Test Run Operation

Resetting Rotary Switches After Test Run

Returning rotary switches to their default positions.

Stopping Operation After Test Run

Resetting Rotary Switches for Stop Operation

Resetting switches to stop the unit's operation.

Corrective Test Run

Corrective Test Run Start Operation

How to begin a corrective test run.

Notes for Corrective Test Run

Important considerations for corrective test runs.

Troubleshooting Guide

7-Segment Display and Check Code Interpretation

Guide to understanding error codes shown on the display.

Troubleshooting Check Code Reference

A table listing check codes and their meanings.

Auxiliary Codes and Check Code Names

Explanations of auxiliary codes and associated problems.

Warnings on Refrigerant Leakage

Refrigerant Concentration Limit Check

Ensuring refrigerant concentration remains within safe limits.

Minimum Room Volume Standards for Safety

Standards for minimum room volume to prevent suffocation risk.

Refrigerant Amount Calculation Example

Example calculation for refrigerant quantities in multi-room setups.

Minimum Indoor Floor Area vs. Refrigerant Amount

Relationship between floor area and refrigerant amount for safety.

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