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Toshiba RAS-M24SKV-E User Manual

Toshiba RAS-M24SKV-E
76 pages
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R410A
SERVICE MANUAL
AIR-CONDITIONER
SPLIT TYPE
Indoor Unit
<High Wall, Heat Pump Type>
RAS-M22SKV-E
RAS-M24SKV-E
PRINTED IN JAPAN
FILE NO. SVM-10070-1
(Revised, May 2011)

Table of Contents

Questions and Answers:

Toshiba RAS-M24SKV-E Specifications

General IconGeneral
BrandToshiba
ModelRAS-M24SKV-E
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

General Safety and Servicing Precautions

General safety guidelines for public use and essential servicing precautions.

R410A Refrigerant and Electrical Safety

Critical safety measures for handling R410A refrigerant and high voltage electrical components.

Specifications

Indoor Unit Specifications

Technical specifications for the indoor unit, including capacity, power, and dimensions.

Outdoor Unit and Piping Specifications

Specifications for outdoor unit connection, refrigerant, wiring, and piping details.

Refrigerant R410A

R410A Installation and Servicing Safety

Critical safety guidelines for installing and servicing R410A systems, emphasizing pressure and contamination risks.

Refrigerant Piping Materials and Installation

Guidance on selecting and installing appropriate piping materials for refrigerant systems.

Copper Pipes and Joint Specifications

Details on copper pipe types, flare joints, and socket joints for refrigerant piping.

Piping Material Processing Precautions

Procedures and precautions for processing refrigerant piping materials.

Flare Processing Dimensions and Nuts

Specifications and dimensions for flare processing and flare nuts for R410A and R22.

Flare Connecting Procedures and Torque

Steps for connecting flares and recommended tightening torques for secure connections.

Tools

Required Tools for R410A Installation/Servicing

Lists tools essential for R410A installation and servicing, including exclusive and general tools.

Recharging of Refrigerant

Refrigerant Charging Procedure

Step-by-step guide for safely recharging refrigerant into the system.

Brazing of Pipes

Refrigerant Cylinder Handling and Charging

Instructions for handling refrigerant cylinders and charging methods for R410A.

Brazing Materials and Flux Requirements

Information on suitable brazing filler materials and the importance of flux.

Flux Characteristics and Types

Details on flux properties, types, and selection criteria for brazing.

Brazing Method to Prevent Oxidation

Method to prevent oxidation during brazing using nitrogen gas flow.

CONSTRUCTION VIEWS

Indoor Unit Construction Details

Exploded view and dimensional details of the indoor unit's components.

WIRING DIAGRAM

Indoor Unit Wiring Schematic

Schematic diagram illustrating the electrical wiring connections within the indoor unit.

SPECIFICATIONS OF ELECTRICAL PARTS

Indoor Unit Electrical Component Specifications

Specifications for electrical components used in the indoor unit, including motors and sensors.

REFRIGERANT CYCLE DIAGRAM

Refrigerant Flow Diagram

Diagram illustrating the flow of refrigerant through the indoor and outdoor units.

CONTROL BLOCK DIAGRAM

Indoor Unit Control Logic Diagram

Block diagram detailing the control system logic for the indoor unit and remote controller.

OPERATION DESCRIPTION

Air Conditioner Control System Overview

Overview of the air conditioner's control system, including indoor and outdoor unit roles.

Indoor and Outdoor Unit Controller Roles

Details on the functions and responsibilities of the indoor and outdoor unit controllers.

Basic Operation Modes and Fan Control

Detailed explanation of basic operation modes and indoor fan speed control.

Louver Control and Remote Functions

Description of louver control and overview of remote controller functions.

Control Flowcharts

Flowcharts illustrating the operation control sequence from remote to outdoor units.

Mode Operation Details

Detailed explanation of operation logic for cooling, heating, auto, and dry modes.

Indoor Fan Motor Control (Cooling Operation)

Details on indoor fan speed control stages in cooling operation, including manual and auto modes.

Indoor Fan Motor Control (Heating Operation)

Details on indoor fan speed control stages in heating operation, including cold draft prevention.

Capacity Control and Current Release

Explanation of how capacity is adjusted and current release control protects the system.

Heat Exchanger Temperature Protective Control

Prevent-freezing (cooling) and prevent-overpressure (heating) controls based on heat exchanger temperature.

Louver control

Louver Position and Swing Control

Control of louver position for air direction, including automatic, manual, and swing settings.

Defrost, ECO, and Temporary Operation

Defrost, ECO, and Temporary Operation

Procedures for defrost control, ECO mode, and temporary operation using the reset button.

Pulse motor valve (PMV) control

PMV Control Logic and Stages

Explanation of how the pulse motor valve controls refrigerant flow and operating stages.

Self-Cleaning function

Self-Cleaning Operation and Purpose

Purpose and operational details of the self-cleaning function to prevent mold growth.

Remote Controller A/B Selection

Remote Controller A/B Selection Procedure

Procedure for selecting remote controller A or B for managing multiple indoor units.

QUIET, COMFORT SLEEP, and Short Timer Operations

QUIET, COMFORT SLEEP, and Short Timer Operations

Explanations of QUIET mode, COMFORT SLEEP mode, and short timer settings.

One Touch Comfort and Hi POWER Mode Operations

One Touch Comfort and Hi POWER Mode Operations

Details on ONE-TOUCH comfort and Hi POWER modes for automated and rapid operation.

Auto Restart Function

Setting and Canceling Auto Restart

Procedures for setting and canceling the auto restart function after a power failure.

Power Failure Impact on Timer Operation

Power Failure Impact on Timer Operation

How power failure affects timer operation and requires resetting.

Remote Controller

Remote Controller Functions and Operation Modes

Identification of remote controller buttons and basic operation mode selections.

Specific Remote Operation Modes

Details on selecting AUTOMATIC, COOLING, and HEATING operations via the remote.

Specific Remote Operation Modes Continued

How to use DRY, Hi POWER, ECO, and Temporary operation modes via the remote.

Timer Operation Settings

How to set the ON and OFF timers for unit operation using the remote.

Preset, Quiet, and Sleep Operations

How to use PRESET, QUIET, and Sleep timer functions.

Remote Controller Display Indicators

Explanation of various indicators on the remote controller's display screen.

INSTALLATION PROCEDURE

Indoor/Outdoor Unit Installation Diagram

Diagram illustrating recommended installation positions for indoor and outdoor units.

Wireless Remote Controller Battery Installation

Instructions for loading batteries into the wireless remote controller.

Optional Parts, Accessories and Tools

Optional Installation Parts and Accessories

Details on optional parts, accessories, and tools required for installation.

Installation/Servicing Tools

New Tools Required for R410A Systems

Information on new tools required for R410A installation compared to R22.

Indoor Unit Installation

Indoor Unit Installation Place and Hole Drilling

Criteria for selecting an indoor unit location and procedures for drilling mounting holes.

Remote Controller Placement Guidelines

Guidelines for placing the remote controller for optimal signal reception.

Indoor Unit Electrical Work and Cable Connection

Indoor Unit Electrical Work and Cable Connection

Steps for performing electrical work, including power supply connection and wiring the main cable.

Piping and Drain Hose Installation Procedures

Piping and Drain Hose Installation Procedures

Procedures for forming refrigerant pipes and drain hoses, including insulation requirements.

Drain Cap/Hose Attachment and Pipe Connection

Drain Cap/Hose Attachment and Pipe Connection

Instructions for attaching drain components and connecting refrigerant pipes for various layouts.

Drainage Requirements and Indoor Unit Mounting

Drainage Requirements and Indoor Unit Mounting

Requirements for proper drain hose slope and step-by-step instructions for mounting the indoor unit.

Outdoor Unit Installation

Outdoor Unit Installation Topics Overview

Overview of topics related to outdoor unit installation, including placement and connections.

Test Operation

Gas Leak Test and System Test Operation

Procedures for performing a gas leak test and a system test operation after installation.

Auto Restart and Remote Controller Selection

Information on setting auto restart and selecting remote controller A or B.

HOW TO DIAGNOSE THE TROUBLE

Trouble Diagnosis Procedure and Inverter Precautions

Overview of trouble diagnosis procedures and crucial safety precautions for the 3DV inverter.

Initial Confirmation Checks: Power and Operation

Initial checks for power supply, voltage, and normal program operations before troubleshooting.

Primary Judgment Methods: LED, Remote, Symptoms

Methods for initial troubleshooting: flashing LED, remote self-diagnosis, and symptom analysis.

Indoor Unit Flashing LED Diagnosis

How to interpret flashing LED codes on the indoor unit for self-diagnosis.

Self-Diagnosis by Remote Controller

Steps to enter service mode on the remote controller for self-diagnosis.

Troubleshooting Table: Check Codes 00-12

Table correlating check codes with causes of operation errors and recommended actions.

Troubleshooting Table: Check Codes 14-20

Continuation of the troubleshooting table, covering more error codes and solutions.

Indoor Unit Power and Fan Motor Troubleshooting

Troubleshooting steps for the indoor unit when it has no power or the fan motor issues.

Indoor Fan Motor Operation Diagnostics

Diagnostic steps for when the indoor fan motor does not operate or operates incorrectly.

Indoor Fan Motor Automatic Rotation Inspection

Explanation of why the indoor fan motor might rotate automatically and how to inspect it.

Remote Controller Troubleshooting Guide

Steps to troubleshoot problems related to the remote controller's functionality.

Wiring Failure and Outdoor Unit Stop Diagnosis

Diagnosing wiring failures and issues where the outdoor unit stops after starting.

Check Code 1C and 1E Diagnosis

Diagnostic procedures for specific error codes 1C and 1E related to sensors and gas.

How to Diagnose Trouble in Outdoor Unit

Outdoor Unit Inverter Assembly Diagnosis

Procedures for diagnosing troubles within the outdoor unit's inverter assembly.

How to Check Simply the Main Parts

Indoor Unit P.C. Board Inspection Procedures

Procedures for inspecting the indoor unit's P.C. board for defects.

P.C. Board and Component Check Procedures

Detailed step-by-step procedures for checking the P.C. board and associated components.

P.C. Board Layout and Sensor Characteristics Table

Layout of the P.C. board and characteristic table for temperature sensors.

Checking Indoor and Outdoor Unit Parts

Procedures for checking various indoor and outdoor unit components like sensors, motors, capacitors, and diodes.

HOW TO REPLACE THE MAIN PARTS

Indoor Unit Part Replacement Safety and Procedures

General safety warnings and procedures for replacing main parts of the indoor unit.

Front Panel Replacement Procedure

Step-by-step instructions for removing and reassembling the indoor unit's front panel.

Electric Parts Box Assembly Replacement

Procedures for replacing the electric parts box assembly, including sensor connections.

Evaporator and Bearing Replacement

Instructions for removing and replacing the evaporator (heat exchanger) and the bearing component.

Fan Motor Replacement Procedure

Steps for removing and replacing the indoor fan motor.

Cross Flow Fan Reassembly Precautions

Instructions and precautions for reassembling the cross flow fan and motor.

Microcomputer and P.C. Board Replacement

Procedure for replacing the microcomputer and related P.C. board components.

EXPLODED VIEWS AND PARTS LIST

Indoor Unit Exploded View and Parts List

Exploded view diagram and a detailed list of indoor unit parts with their numbers.

Detailed Indoor Unit Parts List

Specific parts list for the indoor unit, categorized by location and part number.

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