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Toyota 3VZ–FE User Manual

Toyota 3VZ–FE
528 pages
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ENGINE
EG–1

Table of Contents

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Toyota 3VZ–FE Specifications

General IconGeneral
Engine TypeV6
Bore87.5 mm (3.44 in)
Compression Ratio9.6:1
Torque Output @ RPM4400 rpm
ValvetrainDOHC, 4 valves per cylinder
Block MaterialCast Iron
Head MaterialAluminum
Displacement3.0 L
Stroke82.0 mm (3.23 in)
Fuel SystemMulti-port fuel injection
Bore x Stroke87.5 mm x 82 mm (3.44 in x 3.23 in)

Summary

ENGINE

TROUBLESHOOTING

VALVE CLEARANCE INSPECTION AND ADJUSTMENT

IGNITION TIMING INSPECTION AND ADJUSTMENT

COMPRESSION CHECK

CYLINDER HEAD COMPONENTS INSPECTION, CLEANING AND REPAIR

CYLINDER BLOCK ENGINE REMOVAL

CYLINDER BLOCK DISASSEMBLY

PISTON AND CONNECTING ROD ASSY DISASSEMBLY

PISTON AND CONNECTING ROD INSPECTION

CRANKSHAFT INSPECTION AND REPAIR

ENGINE INSTALLATION

THREE-WAY CATALYTIC CONVERTER (TWC) SYSTEM

THREE-WAY CATALYTIC CONVERTER REPLACEMENT

Procedure for removing and reinstalling the three-way catalytic converter, including gasket replacement.

SFI SYSTEM DESCRIPTION SYSTEM CIRCUIT

FUEL SYSTEM

ELECTRONIC CONTROL SYSTEM

Overview of the TCCS, its components, and functions controlled by the ECM for engine operation.

PRECAUTIONS

MAINTENANCE PRECAUTIONS

Important safety and handling precautions for fuel system maintenance and engine tune-up.

FUEL PUMP SYSTEM CIRCUIT

ON-VEHICLE INSPECTION

Procedures for checking fuel pump operation and pressure using SST and a gauge.

FUEL PRESSURE REGULATOR ON-VEHICLE INSPECTION

FUEL PRESSURE REGULATOR REMOVAL

Procedure for removing the fuel pressure regulator, including V-bank cover removal and hose disconnection.

INJECTORS ON-VEHICLE INSPECTION

ENGINE COOLANT TEMPERATURE SENSOR

ENGINE COOLANT TEMPERATURE SENSOR INSPECTION

Procedure for inspecting the engine coolant temperature sensor resistance using an ohmmeter.

EGR GAS TEMPERATURE SENSOR (CALIFORNIA ONLY)

EGR GAS TEMPERATURE SENSOR INSPECTION

Checking the EGR gas temperature sensor resistance at various temperatures using an ohmmeter.

OXYGEN SENSOR OXYGEN SENSOR INSPECTION

ENGINE CONTROL MODULE (ECM) Engine Control Module (ECM) Terminals

ECM REMOVAL AND INSTALLATION

ECM INSPECTION

Checking ECM by measuring voltage and resistance at its wiring connectors.

ELECTRONICALLY CONTROLLED HYDRAULIC COOLING FAN SYSTEM DESCRIPTION OPERATION

OIL PRESSURE INSPECTION

HYDRAULIC MOTOR INSPECTION

COOLING FAN ECU COOLING FAN ECU REMOVAL AND INSTALLATION COOLING FAN ECU INSPECTION

INSPECT COOLING FAN ECU

Checking the cooling fan ECU connector, wiring harness, and electrical values for proper operation.

OIL PUMP OIL PUMP REMOVAL

OIL PUMP DISASSEMBLY

OIL PUMP INSPECTION

Inspecting the oil pump relief valve, drive and driven rotors for clearance and proper function.

HOW TO PROCEED WITH TROUBLESHOOTING

DIAGNOSTIC TROUBLE CODE CHECK IN TEST MODE

Checking diagnostic trouble codes in test mode to identify specific malfunctions indicated by the ECM.

CIRCUIT INSPECTION

DTC 13 RPM Signal Circuit (No. 2) CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 14 Ignition Signal Circuit CIRCUIT DESCRIPTION

DTC 16 ELECTRONIC CONTROLLED TRANSMISSION Control Signal Malfunction CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 21, 28 Main Oxygen Sensor Circuit CIRCUIT DESCRIPTION

DTC 22 Engine Coolant Temp. Sensor Circuit CIRCUIT DESCRIPTION

DTC 24 Intake Air Temp. Sensor Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 25 Air–Fuel Ratio Lean Malfunction 26 Air–Fuel Ratio Rich Malfunction CIRCUIT DESCRIPTION

DTC 27 Sub–Oxygen Sensor Circuit (only for California spec.) CIRCUIT DESCRIPTION

DTC 31 Volume Air Flow Meter Circuit (No. 1) CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 32 Volume Air Flow Meter Circuit (No. 2) CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 41 Throttle Position Sensor Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 42 Vehicle Speed Sensor Signal Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 43 Starter Signal Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

DTC 52, 53, 55 Knock Sensor Circuit CIRCUIT DESCRIPTION

DTC 71 EGR System Malfunction (Only for California spec.) CIRCUIT DESCRIPTION

DTC 51 Switch Condition Signal Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

Park/Neutral Position Switch Circuit (Only vehicles with ELECTRONIC CONTROLLED TRANSMISSION) CIRCUIT DESCRIPTION DIAGNOSTIC CHART

ECM Power Source Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

Back Up Power Source Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

Injector Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

INSPECTION PROCEDURE

Procedures for checking injector voltage, resistance, injection volume, and fuel leakage.

IAC Valve Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

IACV Control VSV Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

TE1, TE2 Terminal Circuit CIRCUIT DESCRIPTION DIAGNOSTIC CHART

IGNITION SYSTEM

ON-VEHICLE INSPECTION SPARK TEST

SPARK PLUGS INSPECTION

Steps for inspecting spark plugs for thread/insulator damage, electrode gap, cleaning, and installation.

IGNITION COIL INSPECTION

COMPONENTS

STARTER DISASSEMBLY

Steps for disassembling the starter, including removing field frame, armature, and brush holder.

GENERATOR DISASSEMBLY

Steps for disassembling the generator, including removing end covers, brush holder, and rectifier holder.

SYSTEM CIRCUIT

STARTER STARTER REMOVAL

STARTER INSPECTION AND REPAIR

STARTER PERFORMANCE TEST

STARTER RELAY STARTER RELAY INSPECTION

CHARGING SYSTEM

SYSTEM CIRCUIT

Diagram of the charging system circuit, showing battery, fuses, ignition switch, and generator.

ON-VEHICLE INSPECTION

INSPECT CHARGING CIRCUIT WITHOUT LOAD

Checking charging circuit voltage and amperage without load using voltmeter and ammeter.

INSPECT CHARGING CIRCUIT WITH LOAD

Checking charging circuit amperage with headlights and heater blower on, at 2,000 rpm.

GENERATOR GENERATOR REMOVAL

GENERATOR INSPECTION AND REPAIR

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