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Toyota 3F-E User Manual

Toyota 3F-E
185 pages
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Table of Contents

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Toyota 3F-E Specifications

General IconGeneral
Fuel TypeGasoline
Compression Ratio9.0:1
Firing Order1-5-3-6-2-4
Displacement3956 cc (241.4 cu in)
Fuel SystemElectronic Fuel Injection (EFI)
ValvetrainSOHC
Maximum Power115 kW (155 hp) at 4000 rpm
Oil Capacity6.5 L (6.9 US qt)

Summary

INTRODUCTION

HOW TO USE THIS MANUAL

Explains manual navigation, symbols, and content structure.

GENERAL REPAIR INSTRUCTIONS

Provides essential guidelines and precautions for performing repairs.

PRECAUTIONS FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER

Specific safety and operational advice for vehicles with catalytic converters.

ABBREVIATIONS USED IN THIS MANUAL

Lists and defines abbreviations used throughout the manual for clarity.

ENGINE MECHANICAL

DESCRIPTION

Details the 3F-E engine's specifications and configuration.

TROUBLESHOOTING

Guide to diagnosing and resolving common engine mechanical problems.

ENGINE TUNE-UP

Covers routine engine maintenance and adjustment procedures.

COMPRESSION CHECK

Outlines steps for measuring engine cylinder compression pressure.

CYLINDER HEAD COMPONENTS

Illustrates and labels the parts of the cylinder head assembly.

REMOVAL OF CYLINDER HEAD

Step-by-step instructions for removing the cylinder head.

ASSEMBLY OF CYLINDER HEAD

Procedures for reassembling the cylinder head after service.

INSTALL CYLINDER HEAD

Guides on correctly installing the cylinder head onto the engine block.

TIMING GEARS AND CAMSHAFT COMPONENTS

Diagram and identification of timing gears, camshaft, and related parts.

REMOVAL OF TIMING GEARS AND CAMSHAFT

Detailed steps for removing the timing gears and camshaft assembly.

INSTALLATION OF TIMING GEARS AND CAMSHAFT

Procedures for correctly installing the timing gears and camshaft.

CYLINDER BLOCK COMPONENTS

Illustrates and labels the parts of the cylinder block assembly.

DISASSEMBLY OF CYLINDER BLOCK

Instructions for taking apart the cylinder block.

INSPECT CYLINDER BLOCK

Procedures for inspecting the cylinder block for wear or damage.

EFI SYSTEM

SYSTEM DESCRIPTION

Overview of the EFI system's function and components.

PRECAUTIONS

Safety and handling precautions for the EFI system.

TROUBLESHOOTING

Guide for diagnosing and resolving EFI system issues.

FUEL SYSTEM

Details on fuel delivery system components and operation.

FUEL PUMP

Information on inspecting, removing, and installing the fuel pump.

COLD START INJECTOR

Procedures for inspecting, removing, and installing the cold start injector.

FUEL PRESSURE REGULATOR

Steps for inspecting, removing, and installing the fuel pressure regulator.

INJECTORS

Guidance on inspecting, testing, removing, and installing fuel injectors.

AIR INDUCTION SYSTEM

Information on the air intake system, including the air flow meter.

THROTTLE BODY

Details on inspecting and servicing the throttle body assembly.

IDLE SPEED CONTROL (ISC) VALVE

Procedures for inspecting and installing the ISC valve.

ELECTRONIC CONTROL SYSTEM

Overview and component locations for the electronic control system.

EFI MAIN RELAY

Inspection procedures for the EFI main relay.

CIRCUIT OPENING RELAY

Inspection procedures for the circuit opening relay.

WATER TEMPERATURE SENSOR

Inspection of the water temperature sensor.

OXYGEN SENSORS

Procedures for inspecting oxygen sensors and their feedback voltage.

ELECTRONIC CONTROLLED UNIT (ECU)

Inspection of the ECU and its wiring connectors.

COOLING SYSTEM

ENGINE COMPARTMENT COOLING FAN

Details on the engine compartment cooling fan system.

COOLING FAN RELAY

Inspection of the cooling fan relay.

MANIFOLD TEMPERATURE SENSOR

Inspection of the manifold temperature sensor.

FAN MOTOR

Inspection and removal/installation of the fan motor.

IGNITION SYSTEM

PRECAUTIONS

Safety precautions for working with the ignition system.

TROUBLESHOOTING

Guide to diagnosing ignition system problems.

IGNITION SYSTEM CIRCUIT

Diagram of the ignition system's electrical circuit.

ON-VEHICLE INSPECTION

Procedures for inspecting ignition system components on the vehicle.

INSPECTION OF IGNITION COIL

Steps to inspect the ignition coil's resistance.

INSPECTION OF DISTRIBUTOR

Procedures for inspecting distributor air gaps and pickup coil resistance.

INSTALLATION OF DISTRIBUTOR

Steps for installing the distributor, including setting timing.

CHARGING SYSTEM

PRECAUTIONS

Safety precautions for the charging system.

TROUBLESHOOTING

Troubleshooting guide for charging system issues.

ON-VEHICLE INSPECTION

Procedures for inspecting charging system components on the vehicle.

INSPECT DRIVE BELT

How to inspect the drive belt's condition and tension.

INSPECT CHARGING CIRCUIT WITHOUT LOAD

Testing the charging circuit's output without electrical load.

INSPECT CHARGING CIRCUIT WITH LOAD

Testing the charging circuit's output with electrical load.

ALTERNATOR COMPONENTS

Exploded view and identification of alternator parts.

DISASSEMBLY OF ALTERNATOR

Step-by-step instructions for disassembling the alternator.

INSPECTION AND REPAIR OF ALTERNATOR ROTOR

Procedures for inspecting the alternator rotor for continuity and ground.

BRUSHES

Inspection and replacement of alternator brushes.

RECTIFIERS (RECTIFIER HOLDER)

Inspection of positive and negative side rectifiers.

ASSEMBLY OF ALTERNATOR

Steps for reassembling the alternator.

IGNITION MAIN RELAY

Inspection of the ignition main relay's continuity and operation.

SERVICE SPECIFICATIONS

ENGINE MECHANICAL Specifications

Key specifications for engine mechanical components.

Cylinder head

Specifications for cylinder head dimensions and tolerances.

Camshaft and bearing

Specifications for camshaft and bearing dimensions and clearances.

Crankshaft and bearing

Specifications for crankshaft and bearing dimensions and clearances.

Torque Specifications

Torque values for various engine mechanical assembly steps.

EFI SYSTEM Specifications

Specifications for EFI system components like sensors and injectors.

STANDARD BOLT TORQUE SPECIFICATIONS

General guidelines for standard bolt torque based on class and size.

SST AND SSM

Lists special service tools (SST) and special service materials (SSM).

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