B
142
Repair and Service Manual
SCHEDULED MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
699322
Engine 20 Monthly Check for unusual noise, vibration, acceleration, oil leaks.
Rear axle 20 Monthly Check for leakage; add oil as required.
S General lubrication 50 3 Months Lubricate all fittings, pivots, cables, etc. where required.
Throttle/governor
linkage
50 3 Months Check operation and governed speed.
E Fuel system 50 3 Months Check for leakage at tank, cap, lines, filters, pump, fuel rail.
Front axle 50 3 Months Check for damage, loose or missing hardware.
Parking brake 50 3 Months Inspect linkage rods, latch arm, catch bracket.
Lubricate with light oil (Do not lubricate cables or brake latch).
S Engine electrical
system
50 3 Months Check coil/spark plug wires for cracks or loose connections.
S Rear suspension 50 3 Months Inspect shocks for leaks, worn bushings, loose or missing hard-
ware.
S Front suspension 50 3 Months Inspect strut for leaks. Check hubs and kingpins, for excessive
play, worn bushings, loose or missing hardware.
Front wheel align-
ment
50 3 Months Inspect for unusual tire wear; align if necessary.
S Battery 125 6 Months Inspect terminals. Clean as needed.
King pins 125 6 Months Check for excessive play and tightness of retaining nuts.
Rear axle 125 6 Months Check for unusual noise, loose or missing hardware.
S
E
Air filter 125 6 Months Inspect; clean as necessary.
CVT belt 125 6 Months Inspect for cracks, fraying and excessive wear.
Direction selector 125 6 Months Check for wear and smooth movement; lubricate shaft with light
oil if necessary.
Steering 125 6 Months Inspect bellows and pinion seal for damage and leakage.
Rack end ball joint 125 6 Months Check for noise and loose or missing hardware.
S Air Filter 250 Yearly Replace.
S Oil filter 250 Yearly Replace (with oil change).
S Engine oil 250 Yearly Replace. See for type and capacity.
S Rear axle 250-300 Yearly Check fluid level; add if required.
S Front wheel bear-
ings
250-300 Yearly Check and adjust as necessary.
S Brakes 250-300 Yearly Clean and adjust.
Check brake shoe linings; replace if necessary.
S Muffler/exhaust sys-
tem
250-300 Yearly Check hardware. Inspect for leaks at head and muffler gaskets.
Valves - intake/
exhaust
250-300 Yearly Check cold.
S
E
Spark plug 250 Yearly Replace and gap new.
Cylinder head and
piston
500 5 years Remove carbon.
Item
Interval
(perform at interval
that comes first)
Remarks Page
Hours Calendar
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