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Trane Technologies IntelliPak Signature SCWF User Manual

Trane Technologies IntelliPak Signature SCWF
108 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment
can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
December 2022
SCXF-SVX01T-EN
Installation, Operation, and Maintenance
IntelliPak™ Commercial Self-
Contained
Signature Series 20 to 110 Tons
SCWF and SIWF 20 to 110 Tons

Table of Contents

Questions and Answers:

Trane Technologies IntelliPak Signature SCWF Specifications

General IconGeneral
BrandTrane Technologies
ModelIntelliPak Signature SCWF
CategoryFan
LanguageEnglish

Summary

Introduction

Warnings, Cautions, and Notices

Defines types of advisories (WARNING, CAUTION, NOTICE) for safety and operational guidance.

Proper Field Wiring and Grounding Required!

Emphasizes qualified personnel for field wiring and grounding to prevent hazards.

Personal Protective Equipment (PPE) Required!

Details necessary PPE for electrical, mechanical, and chemical hazards.

Follow EHS Policies!

Revision History

Lists chapters updated in this revision of the manual for reference.

Overview

R-410A Compressors

Discusses R-410A compressor features, including crankcase heaters and control box functions.

Signature Series Self-Contained Unit Components

Describes the key features and components of the self-contained units.

Standard Controls

Covers standard controls like the human interface panel and unit control module.

Human Interface Panel Features

Details the HI panel's capabilities for setpoint adjustment and parameter display.

Model Number Description

Commercial Self-Contained Signature Series Model Structure

Explains the structure and meaning of each digit in the unit model number.

Model Number Digits Explained

Details the configuration options for various unit model digits.

General Data

Unit Specifications Overview

Provides key data like unit size, compressor details, coil, and fan specs.

Refrigerant Charge and Capacity Steps

Details refrigerant charge per circuit and unit capacity steps.

Pre-Installation Procedures

Receiving and Inspection Procedures

Covers unit receiving, inspection, and handling damaged shipments.

Contractor Responsibilities and Unit Preparation

Outlines contractor duties, unit inspection, and unpacking.

Dimensional Data

Dimensional Data for 20-38 Ton Units

Presents dimensions for 20-38 ton units, including front, back, top, and side views.

Steam and Hot Water Coil Piping

Details piping locations and dimensions for steam and hot water coils.

Airside Economizer Dimensions

Provides sizes and dimensions for airside economizer units.

Recommended Service Clearances

Recommends service and code clearances for unit access.

Weights

Unit Weights and VFD Weights

Lists unit weights with options and VFD weights.

Installation - Mechanical

Unit Handling and Preparation Steps

Covers safe lifting, preparation, and installation steps.

Duct Connections and Plenum Installation

Guides on connecting ductwork and installing the plenum.

Installing the Airside Economizer

Provides instructions for installing the airside economizer option.

Water Piping and Condensate Drains

Covers condenser water piping and condensate drain connections.

Installation - Electrical

Unit Wiring Diagrams and Supply Power

Refers to wiring diagrams and covers supply power wiring requirements.

Voltage, Phase Monitor, and Control Power

Explains voltage, phase monitor, and control power considerations.

Electrical Selection Procedures

Provides formulas and data for selecting electrical components.

Zone Sensor Options

Static Pressure Transducer Installation (VAV Units)

Guides on installing the static pressure transducer for VAV units.

Zone Sensor Options for Control Units

Describes available zone sensor options for unit control.

Integrated Comfort Systems Sensors

Details ICS sensors for CV and VAV applications.

Zone Sensor Installation and Wiring

Covers mounting, subbase installation, and wiring for zone sensors.

Programming Options

Programmable Zone Sensors (BAYSENS119)

Describes the BAYSENS119 programmable sensor's features and functions.

Time Clock Option and Installation

Details the installation and programming of time clock options.

Remote Human Interface Panel

Human Interface (HI) Panel Functionality

Explains the HI panel's capabilities for setpoint adjustment and parameter display.

Remote Human Interface Panel Installation

Covers the installation and features of the optional remote human interface.

RHI Panel Mounting Procedures

Guides the installation of the RHI panel onto a junction box and wall.

Wiring the Remote Human Interface

Instructs on wiring the remote human interface panel.

Operating Principles

Control Sequences and Occupied/Unoccupied Modes

Explains control sequences and switching between occupied/unoccupied modes.

Unoccupied Operation and Morning Warm-up

Details unoccupied operation and the morning warm-up feature.

Timed Overrides and Cooling Operations

Explains timed overrides, cooling sequences, and economizer use.

Zone and Supply Air Temperature Control

Details zone temp control and supply air temp control for various units.

Controls

Control Modules Overview (RTM, GBAS, ECEM)

Introduces control modules and their functions like points lists and phase monitoring.

Unit Control Components and Network

Explains the microelectronic control system and module network.

RTM Module Functions and Outputs

Details RTM functions, remote economizer position, and outputs.

Occupied/Unoccupied Inputs and VAV Changeover

Lists inputs for mode switching and VAV changeover contacts.

Pre-Startup Procedures

VFD Unit Pre-Startup and Checklist

Steps for preparing VFD units and a checklist for installation verification.

Supply Fan and Ductwork Checks

Verifies fan alignment, belts, tension, and ductwork completion.

Start-up Procedures

Electrical Safety and Initial Compressor Checks

Safety warnings and initial compressor checks before starting.

Refrigerant Charging and Compressor Operations

Covers preliminary refrigerant charging and compressor operation checks.

Final Refrigerant Charge and Startup Procedure

Guides for final refrigerant charge and establishing nominal startup conditions.

Maintenance

Service Access and VFD Maintenance

Describes access panels and VFD panel service procedures.

Air Filter Inspection and Replacement

Safety warning and guidance for accessing and replacing air filters.

Drain Pan and Fan Inspection and Cleaning

Procedures for cleaning the unit's drain pan and fan assembly.

Fan Drive Maintenance Procedures

Safety warning and procedures for fan drive maintenance.

Compressors and Refrigerant System

Scroll Compressor Diagnosis and Refrigerant System Repair

Refers to compressor diagnosis and covers refrigerant system repair procedures.

Refrigerant Leak Test Procedure

Details safe procedures for performing refrigerant leak tests.

Brazing Procedures and System Evacuation

Provides brazing techniques and system evacuation procedures.

Standing Vacuum Test Procedure

Explains how to perform a standing vacuum test to check for leaks.

Cleaning Coil Fin

Chemical Coil Cleaning Safety and Procedures

Safety warnings and procedures for cleaning refrigerant, steam, and hot water coils.

Inspecting and Cleaning Coils Overview

General guidance on inspecting and cleaning coils.

Refrigerant Coil Cleaning and Economizer Coil Draining

Covers cleaning refrigerant coils and draining waterside economizer coils.

Condenser Cleaning Procedures

Procedure for cleaning the condenser coil.

Maintenance Periodic Checklists

Monthly Maintenance Checklist

Recommended monthly maintenance checks for efficient operation.

Semi-Annual Maintenance Checklist

Recommended semi-annual maintenance tasks for the unit.

Annual Maintenance Checklist

Recommended annual maintenance tasks for the unit.

Diagnostics and Troubleshooting

System Checks and Voltage Imbalance

Guides on system checks, voltage imbalance, and unit issues.

Potential Unit Issues and Solutions

Table listing common unit problems, their causes, and remedies.

Specific Diagnostic Procedures (Auto Reset, CO2 Sensor, Compressor)

Details diagnostics for static pressure, CO2 sensor, and compressor issues.

Condenser, Filter, and Communication Diagnostics

Explains diagnostics for condenser temp, dirty filter, and ECEM comms failures.

Wiring Diagrams

Unit Wiring Diagram References

Lists available wiring diagram numbers and descriptions for various unit configurations.

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