Trane Technologies KIT15864

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

The Trane BACnet Communication Interface for ReliaTel Controllers (BCI-R) is an installation guide for a device designed to enable BACnet communication for Trane rooftop air conditioning units with ReliaTel unit control. This interface is compatible with Trane's Voyager, Odyssey, and Precedent rooftop units, allowing them to communicate on a BACnet network and integrate into Tracer SC system controller networks. This flexibility provides customers with the ability to choose various vendors for their building subsystems and easily incorporate Trane products into existing non-Trane systems.

Function Description

The BCI-R controller serves as a bridge, facilitating communication between Trane's ReliaTel-controlled HVAC units and a Building Automation and Control Network (BACnet). BACnet (ANSI/ASHRAE Standard 135-2004) is a standardized protocol that enables building automation systems and components from different manufacturers to share information and control functions. By integrating the BCI-R, Trane units can exchange data for monitoring and supervisory control within a multi-vendor interconnected system.

The device supports standard BACnet objects (data points) and application services, allowing for data access and manipulation between devices. It is designed to meet the requirements of the application-specific control profile and is BTL (BACnet Testing Laboratory) certified, ensuring interoperability and adherence to industry standards.

The BCI-R can be configured using either the Tracer BACnet Setup Tool or the Tracer TU service tool. While factory-configured for Tracer SC-based systems, additional configuration might be necessary, especially for changing the controller's default name or when using Tracer TU. The BCI-R also features self-configuration to match the unit type upon initial power-up.

Important Technical Specifications

Supported Units: Voyager and Voyager Commercial constant volume (CV) units, Voyager and Voyager Commercial variable air volume (VAV) units, Precedent packaged air conditioning units, and Odyssey split system air conditioning equipment.
Operating Temperature: -40°C to 70°C (-40°F to 158°F).
Storage Temperature: -44°C to 95°C (-48°F to 203°F).
Humidity: Between 5% to 95% (noncondensing) for both operating and storage conditions. The BCI-R is designed to withstand dust and corrosion.
Power: 24 Vdc ±15%, with a maximum load of 90 mA.
Communication Wiring: Requires 18 AWG, (24 pF/ft. max) communication wire (Trane purple wire). Shielded wire should be stripped no more than 2 inches (5 cm) from the outer conductor.
BACnet Device ID Range: 0 to 4194303 (logical address).
Rotary Switch Value Range: 0 to 255 (physical address/MAC address for MS/TP networks). Each device on the BACnet MS/TP link must have a unique rotary switch value.
Dimensions: 5.5 inches (139.7 mm) width, 3.5 inches (88.9 mm) length, and 1.5 inches (38.1 mm) maximum depth.
Color-coding: All BCI-R controllers are color-coded red for easy identification.

Usage Features

Mounting and Installation: The BCI-R controller is mounted using supplied screws in designated locations within the rooftop unit's control panel. Specific mounting positions vary by unit type (Voyager II, Voyager III Commercial, Precedent, Odyssey).
Rotary Switches: Three rotary switches on the front of the BCI-R define a three-digit address, which is used for both the rotary switch value (physical address) and the BACnet device ID (logical address). These switches are set using a 1/8 inch (3 mm) flathead service screwdriver.
Wiring:
- Factory Wiring Harness: Connects the BCI-R to the ReliaTel controller (RTRM) via 4-pin and 5-pin connectors.
- BACnet Wiring: Communication link wiring is attached to the BACnet terminal block. The link select switch on the BCI-R must be set to BACnet for wired communication. The shield of the communication wire should be grounded only once per segment, typically at the building management controller, not at the BCI-R.
- Terminator Wiring: The BCI-R has a built-in end-of-line BACnet terminator. This terminator should be used when the BCI-R is at the end of the communication link. It is self-powered from the BCI-R board, requiring no additional power connections. If the BCI-R is not at the end of the link, the termination terminals should remain unused.
- Air-Fi™ Wireless Communications Interface (WCI) Wiring: If a wireless receiver is used, the link select switch on the BCI-R must be set to IMC (wireless communication). IMC wires (gray and blue), ground, and 24 Vdc/Vac wires (black and red) are connected as per the provided diagram.
USB Service Port: A USB bulkhead port is installed in a designated area of the rooftop unit, serving as a remote extension of the USB port on the BCI-R module for connecting to service tools like Tracer TU.
LED Indicators: Various LEDs provide status information:
- Service LED: Solid green indicates boot mode (non-operational, waiting for application download). Not illuminated indicates application code is running.
- Status LED: Solid green for normal operation, blinking green for flash updates, solid red for a crash, blinking red for alarms/faults, and not illuminated when the controller is off.
- Link Tx/Rx LEDs: TX blinks green for data transmission, RX blinks yellow for data reception. A solid yellow RX indicates reverse polarity.
- Modbus Tx/Rx LEDs: Blinking for data transfer, not illuminated for no activity.
- Link LEDs: BACnet illuminated for wired communication, IMC illuminated for wireless communication.
Switches:
- Link Select Switch: Used to select between wired (BACnet) or wireless (IMC) communication.
- Service Button: Pressing this button and restarting the controller puts it into boot mode.

Maintenance Features

Controller Clearing and Factory Defaults Restoration: The BCI-R controller can be cleared, and factory defaults restored using the Tracer BACnet Setup Tool or Tracer TU. This process involves selecting "Clear Controller" in the software, which will reset the controller and restore its factory default state after a restart.
Application Code Updates: The application code for the BCI-R can be updated using Tracer TU.
Managing Device Units: Device units (e.g., Celsius or Fahrenheit) can be viewed and managed on the Controller Units screen in either the BACnet Setup Tool or Tracer TU. When the BCI-R powers up or is cleared, a list of points (role document) is created from the ReliaTel RTRM module via Modbus. The device units default to SI values but can be changed. To change device units using Tracer TU, it is recommended to unplug the Modbus cable or power down the unit to enable the Device Units radio button selection.