Trane CLCP - Page 11

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16
Assembly & Installation
Assembly & Installation
Refrigerant Coil Piping
TYPE FD COILS HAVE BEEN
DEHYDRATED AND CHARGED WITH
A HOLDING CHARGE OF DRY
NITROGEN. 10-20 PSIG TO
PREVENT LEAKS AND SYSTEM
CONTAMINATION, DO NOT BREAK
THE SEALS UNTIL THE COIL IS
INSTALLED.
1. Follow accepted refrigeration piping
practices and safety precautions for
typical refrigerant coil piping and
components.Specific recommen-
dations are provided with the
condensing units, including
instructions for pressure-testing,
evacuation, and system charging.
General recommendations for
component selection and line
sizing follow.
2. Leak-test the entire refrigeration
system after all piping is complete.
3. Charge the unit according to
approximate weight requirements,
operating pressures and super-
heat / subcoling measurements.
4. Adjust the thermal expansion valve
Setting if necessary.
General Refrigerant Piping
Recommendations
IMPORTANT: REFER TO THE NOTE
ON THE INSIDE FRONT COVER OF
THIS MANUAL REGARDING
HANDLING OF REFRIGERANTS.
Liquid Line Components
Trane recommends the use of a
properly sized liquid line filter-drier
installed upstream from the expansion
valve and as close to the
evaporatorcoil as possible. Base filter-
drier selection on a minimum
pressure drop of 2 psi at the design
condition.
1. Install moisture indicator/sight
glass between the expansion valve
and filter-drier. The moisture
indicator/ sight glass must be sized
to match the size of the liquid line
at the thermal expansin valve.
2. Size liquid line shutoff valve with an
access port using the selected
liquid line OD, and install it close to
the condenser.
3. Minimize use of other valves, tube
bends and reducers since these
items tend to increase pressure
drop and to reduce subcooling at
the expansion valve.
4. The Thermal Expansion Valve (TEV)
must be selected for proper size
and capacity. The size of the TEV
should cover the full range of
loadings. Check that the valve will
successfully operate at the lightest
load condition. Select expansion
valves with external equalizer
connections, and those designed
to operate against a back pressure
of 20 pounds per square inch
higher than actual evaporator
pressure.
5. Install the TEV directly in the coil
liquid connection (distributor)
provided.
The liquid distributor must be in a
true vertical position.
Suction Line Components
Install suction line pressure tap on the
leaving side of the evaporator coil near
the TEV sensing bulb location.
Accurate superheat measurement and
thermal expansion valve adjustment
demands that suction pressure be
measured near the evaporator coil.
Liquid Line Sizing
All compressors have a Refrigerant
Charge Limit (RCL) that must not be
exceeded. Since the RCL and
pressure drop are in direct conflict with
each other, Trane recommends that the
liquid line be sized as small as
possible, while maintaining a low
enough pressure drop to ensure
5℉(3℃) of subcooling at the expansion
valve.
Suction Line Sizing
Suction line tubes must be sized to
maintain refrigerant vapor velocities
that are high enough to ensure oil
entertainment under all operating
conditions.
It is not necessary to pitch horizontal
suction lines toward the compressor
when refrigerant coils is used with
Trane condensing units that are
designed with a gas trap in the suction
line just prior to the compressor.
To avoid equipment malfuntion,
use care when brazing or solder-
ing so that distributor tubing is not
restricted or blocked. To braze
Thermostatic Expansion Valves
(TXV) avoid direct flame (figure 15)
to the valve body and avoid
excessive heat on diaphragm. As
an extra precaution. a wet cloth may
be around the body and element
during brazing operation.
CAUTION
Figure 15
Solder Technique
Note: Flame should heat away from TXV element
Figure 14
Typical Piping for Refrigerant Coil
NOTE : THE EXPANSION VALVE SHOULD BE INSTALLED
DIRECTLY ON THE DISTRBULTOR.
SUCTION LINE
TO COMPRESSOR
SOLENOID
LIQUID VALVE
SIGHT
GLASS
EXPANSION VALVE
CAPILLARY TUBES
STRAINER
LIQUID LINE
FROM RECEIVER
EXPANSION
VALVE
EXPANSION VALVE
THERMAL BULBS
EXPANSION VALVE
EQUALIZER LINES
OK
Min.5%Ag
Max.700℃
（1300℉）
OD
OD
OD
OD
1/2-5/8in
12-16mm
﹛
3/4-7/8in
18-22mm
﹛
3
1-1 / in
8
25-35mm
﹛
TDE
OK