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Trane RRU120 D B Series User Manual

Trane RRU120 D B Series
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Direct Gas-Fired
Dedicated Outdoor Air Rooftop Unit
Installation, Operation, and Maintenance
November 2021
RRU-SVX01F-EN
Models:
RRU120**D*B, RRU150**D*B, RRU180**D*B, RRU240**D*B, RRU300**D*B
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

Questions and Answers:

Trane RRU120 D B Series Specifications

General IconGeneral
ModelRRU120 D B Series
TypeAir Handler
Cooling Capacity120, 000 BTU/h
Cooling Capacity (Tons)10 Tons
Heating Capacity120, 000 BTU/h
Heating Capacity (MBH)120 MBH
Phase3
RefrigerantR-410A
Frequency60 Hz
Airflow4000 CFM

Summary

Introduction

Safety Warnings and Precautions

General safety warnings, gas safety, and installation precautions.

Introduction

Advisories, Environmental, and Refrigerant Practices

Explanation of advisories, environmental concerns, and refrigerant handling.

Electrical Wiring and Grounding Safety

Hazards and requirements for proper field wiring and grounding.

Introduction

Personal Protective Equipment (PPE) and EHS Policy

Requirements for PPE and adherence to Environmental, Health, and Safety policies.

General Safety Information

Specific Installation and Gas Safety

Safety alerts for gas, flammable vapors, and specific installation requirements.

General Safety Information

Document Information and Revision History

Details on copyright, trademarks, and document revision history.

Model Number Descriptions

General Information

Hazardous Service Procedures and Unit Overview

Critical safety procedures for servicing and an overview of unit components.

General Information

Unit Features and Control Systems

Description of various unit features and control system operations.

General Information

Fiberglass Safety and Unit Inspection

Safety precautions for fiberglass and procedures for unit inspection.

General Information

Unit Clearances and Combustible Materials

Requirements for unit clearances and warnings regarding combustible materials.

Unit Clearances

Unit/Curb Dimensions

Unit/Curb Dimensions

Unit/Curb Dimensions

Unit Service Clearances

Unit Weight/Rigging

Rigging, Lifting, and Weight Safety

Safety warnings and procedures for rigging, lifting, and handling heavy objects.

Sequence of Operation

Terminology, Control Inputs, and Occupied Modes

Definitions of terms, control inputs, and sequences for occupied modes.

Sequence of Operation

Occupied Cooling, Dehumidification, and Heating

Detailed operation sequences for occupied cooling, dehumidification, and heating.

Sequence of Operation

Space Overrides and Unoccupied Modes

How space overrides affect operation and sequences for unoccupied modes.

Sequence of Operation

Unoccupied Mode Operations and Emergency Stop

Details on unoccupied modes and the emergency stop function.

Installation

Installation Safety and Ductwork Requirements

Safety warnings for installation and guidelines for supply ductwork.

Installation

Unit Requirements, Power, and Drain Configuration

General installation checklist, power requirements, and drain configuration.

Installation

Field Wiring and Control Connections

Procedures for field wiring, control transformers, and 24 Vac control wiring.

Installation

DC Wiring and Conductor Guidelines

Guidelines for DC analog/output wiring and conductor sizing.

Installation

Electrical Connection Checklist and Safety

Checklist for electrical connections, airflow, belts, and capacitor safety.

Installation

Voltage Imbalance and Phasing

Importance of correct voltage and phase for motor operation and safety.

Installation

Compressor Crankcase Heaters and Control Initialization

Operation of crankcase heaters and initialization of control systems.

System Configuration and Pre-Start

System Configuration and Pre-Start

System Configuration and Pre-Start

System Configuration and Pre-Start

Startup

Compressor Startup Procedures and Safety

Steps for starting compressors, including pre-operation, testing, and safety.

Startup

Direct Gas-Fired Heating Startup Procedures

Safe procedures for starting the unit's direct gas-fired heating system.

Startup

Gas Pressure and Airflow Verification

Verifying gas pressure and airflow, and checking acceptable pressure ranges.

Startup

Burner Gas Train and Starting Sequence

Components of the burner gas train and the sequence for initiating burner operation.

Startup

Burner Gas Train and Sequence for > 400 MBh

Gas train components and starting sequences for higher capacity systems.

Startup

Flame Relay Module Operation and Ignition

Operation of the flame relay module during initiate, standby, purge, and ignition.

Startup

Configuration Jumpers and Gas Valve Control

Using configuration jumpers and operating the direct spark ignition gas valve.

Startup

Burner Testing Procedures

Procedures for high fire, low fire, and ignition cycle testing.

Final System Setup

Maintenance

Fan Belt Adjustment and Inspection

Procedures for inspecting, adjusting, and replacing fan belts.

Maintenance

Filter and Seasonal Checks (Cooling/Heating)

Maintenance for filters and seasonal checks during cooling and heating seasons.

Maintenance

Heater Annual Maintenance and Burner Cleaning

Yearly inspection of the heating system and procedures for burner cleaning.

Maintenance

Gas Port Inspection and Coil Cleaning

Inspecting gas ports and cleaning outdoor coils.

Maintenance

Evaporator and Microchannel Coil Cleaning

Procedures for cleaning evaporator and microchannel coils.

Maintenance

Refrigerant Capacity Controller Operation

How to operate and adjust the Refrigerant Capacity Control (RCC).

Maintenance

Sample Maintenance Log

A template for recording maintenance data during the cooling season.

Alarms and Troubleshooting

Microprocessor Control and Sensor Failure Alarms

Troubleshooting guide for microprocessor control and sensor failure alarms.

Alarms and Troubleshooting

UC600 Alarms and Troubleshooting Guide

Detailed list of UC600 alarms, causes, and troubleshooting steps.

Alarms and Troubleshooting

Gas Ignition and Airflow Troubleshooting

Information on gas ignition controls and troubleshooting airflow issues.

Alarms and Troubleshooting

Lockout Modes and Flame Current Measurement

Understanding lockout modes and measuring flame current for troubleshooting.

Alarms and Troubleshooting

Flame Relay Safety Shutdown Troubleshooting

Guide for troubleshooting flame relay safety shutdowns and lockouts.

Warranty

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