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TRI tool 301SP User Manual

TRI tool 301SP
44 pages
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Operation
Manual
92-0579 Rev. 190612
Model 301SP Tube Squaring Machine

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TRI tool 301SP Specifications

General IconGeneral
BrandTRI tool
Model301SP
CategoryPower Tool
LanguageEnglish

Summary

TRI TOOL INC. Warranty

Tool Bit Resharpening Policy

1. ABOUT THE MANUAL

1.1 Copyright

Proprietary information of Tri Tool Inc. Reproduction or duplication requires written consent.

1.2 Disclaimer

Manual accuracy subject to change without notice. Check website for current information.

1.3 Safety Symbols

Explanation of safety symbols (DANGER, WARNING, CAUTION) and their associated hazard.

2. SAFETY PRECAUTIONS

2.1 In General

General safety equipment recommendations and operating instructions for the tool.

2.2 Personal Protective Equipment

Guidelines for appropriate personal protective equipment (PPE) when operating the tool.

2.3 Personnel

Requirements for operators, including training and manual adherence.

2.4 Work Area

Recommendations for maintaining a safe and clean work environment.

2.5 Area Equipment

Safety considerations regarding area equipment and pipe support during operation.

2.6 Tool Care

Instructions for maintaining tool condition, including checking for damage and performing tests.

2.7 Tool Use

Guidelines for proper tool and tool bit selection, engagement, and safe operating practices.

3. GENERAL DESCRIPTION

4. SPECIFICATIONS

5. MAINTENANCE

ALL MODELS

General maintenance procedures applicable to all models of the machine.

301SP with an Air Motor

Specific maintenance requirements for the air motor variant of the machine.

6. OPERATION

6.1 Select and Install a Tool Bit

Guidance on selecting and installing appropriate tool bits for various materials.

6.2 Install Tool Bit

Step-by-step instructions for securely installing a tool bit into the cutting head.

6.3 Select and Install a Saddle

Procedure for selecting and properly installing the correct saddle for the tubing.

7. CHIP GUARD WITH DOOR INSTALLATION

8. CUTTING SPEEDS AND FEEDS

8.1 Cutting Speeds

Recommended RPM ranges for squaring tubes based on diameter.

8.2 Basic Feed Recommendations

Guidelines for feed rates per revolution to achieve optimal chip formation and finish.

9. SADDLE SETS

9.1 Standard Saddles Stainless Steel

List of standard saddles for stainless steel tubing with sizes and part numbers.

9.2 Short Perch Saddles Stainless Steel

List of short perch saddles for stainless steel tubing with sizes and part numbers.

10. TOOL BITS

10.1 Tube Squaring Tool Bits for Standard Saddles

Specifications for tool bits used with standard saddles.

10.2 Tube Squaring Tool Bits for Short Perch Saddles

Specifications for tool bits used with short perch saddles.

11. TROUBLESHOOTING

Tool Bit Chatters

Identifies causes for tool bit chattering and potential solutions.

Excessive Tool Bit Wear

Diagnoses reasons for excessive tool bit wear and suggests corrective actions.

Rough Surface Finish

Troubleshoots causes of poor surface finish and methods to improve it.

Tool Holder is not Feeding

Lists potential issues and solutions when the tool holder fails to feed.

Loss of Air Power

Addresses problems related to insufficient air supply or clogged filters.

Loss of Hydraulic Power

Troubleshoots issues with hydraulic power supply or filters.

Tool Bit does not Reach the Work

Identifies incorrect tool blocks or bits as causes for not reaching the workpiece.

Hydraulic Motor does not Star

Diagnoses reasons for the hydraulic motor failing to start.

12. ACCESSORIES

13. ILLUSTRATED PARTS BREAKDOWN

Parts List, Electric Motor Assembly

Detailed parts list for the electric motor assembly.

Parts List, Air Motor Assembly

Detailed parts list for the air motor assembly.

Parts List, Motor Assembly, Cordless, 18V, Metabo

Detailed parts list for the Metabo cordless 18V motor assembly.

Parts List, Mounting Base Assembly

Detailed parts list for the mounting base assembly.

Parts List, Chip Guard Kit

Detailed parts list for the chip guard kit.

14. METABO SAFETY INSTRUCTIONS

WARNING