MAINTENANCE
99
Scheduled Maintenance Table
Operation description
Odometer Reading in Miles (km) or Time Period, whichever comes first
First
Service
Annual
Service
Mileage Based Service
Daily
600 Mile
(1,000km)/
6 Month
Service
Year
10,000/30,0
00 Mile
Service
20,000 Mile
Service
40,000 Mile
Service
Lubrication
Engine and oil cooler - check for leaks • • • • • •
Engine oil - replace • • • • •
Engine oil filter - replace • • • • •
Fuel System and Engine Management
Fuel system - check for leaks • • • • • •
Air filter - replace (replace more often if consistently
riding in wet or dusty conditions)
• • •
Spark plugs - replace • •
Cooling System
Cooling system - check for leaks • • • • • •
Coolant level - check/adjust • • • • • •
Cooling system - check coolant hoses for chafing,
cracks or damage. Replace if necessary
• • • • •
Coolant - replace - every 3 years, regardless of
mileage*
Every three years, regardless of mileage
Engine
Clutch - check operation • • • • • •
Clutch cable - check function and adjust as
necessary (models equipped with a cable clutch only)
•
Clutch cable - check function and adjust as
necessary (models fitted with a cable clutch only)
• • • • •
Clutch lever pivot - clean/grease • • • •
Valve clearances - check/adjust* • •
Camshaft timing - check/adjust* • •
Wheels and Tires
Wheels - inspect for damage • • • • • •
Tire wear/tire damage - check • • • • • •
Tire pressures - check/adjust • • • • • •
Wheel bearings - check for wear/smooth operation • •
Steering and Suspension
Steering - check for free operation • • • • • •
Front and rear suspension - check for damage/
leaks/smooth operation
• • • • • •
Headstock bearings - check/adjust - except first
service
• •
Rear suspension unit and linkage - lubricate (single
rear suspension unit models only)
• •
Fork oil - replace •
Swinging arm spindle - lubricate •
Brakes
Brake system - check operation • • • • • •