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General| Displacement | 740 cc |
|---|---|
| Compression Ratio | 9.5:1 |
| Transmission | 5-speed |
| Front Suspension | Telescopic forks |
| Rear Suspension | Twin shock absorbers |
| Front Brake | Single disc |
| Rear Brake | Drum |
| Bore x Stroke | 67 mm x 70 mm |
| Power | 58 hp @ 7, 250 rpm |
| Torque | 44 lb-ft (60 Nm) |
| Fuel Capacity | 4.5 gal (17 L) |
| Wheelbase | 58 in (1, 473 mm) |
Daily and periodic checks and maintenance for the lubrication system.
Lists factory-recommended oils and greases for various motorcycle units.
Explains the dry sump lubrication system of the engine.
Procedure for draining and replacing engine oil and cleaning filters.
Details checking and troubleshooting oil pressure issues.
Describes the function and maintenance of the oil pressure relief valve.
Step-by-step guide for removing and refitting the oil pump.
Procedure for removing and refitting the oil cooler unit.
Instructions for disconnecting and replacing oil feed pipes to the rocker assembly.
Explains the purpose and maintenance of the anti-drain valve.
Details lubrication points for the contact breaker mechanism.
Explains gearbox lubrication and oil change intervals.
Describes primary chaincase lubrication and oil level maintenance.
Covers cleaning, lubricating, and maintaining the rear chain.
Procedure for greasing steering head bearings.
Instructions for lubricating and repacking wheel bearings.
Details oil change intervals and procedure for telescopic forks.
Locates and describes lubrication for nipples and pivots.
Instructions for lubricating speedometer and tachometer cables.
Procedure for lubricating the rear brake pedal spindle.
Guide for changing hydraulic fluid in front and rear brakes.
Detailed steps for removing and refitting the entire engine assembly.
Procedure for removing and refitting engine rocker boxes.
Guidance on inspecting pushrods for wear and straightness.
Steps for dismantling and reassembling rocker boxes.
Instructions for checking and adjusting valve rocker clearances.
Steps for removing and replacing the air filter unit.
Overview of the Amal type 626 concentric carburetor.
Procedure for removing and refitting the carburetters assembly.
Guide for dismantling and reassembling individual carburetters.
Checks for wear on carburetor parts like throttle valve and air valve.
Procedure for synchronizing throttle valves on carburetters.
Steps for removing and refitting the cylinder head.
Guide for removing and refitting engine valves and components.
Instructions for extracting and fitting new valve guides.
Process for removing carbon deposits from engine components.
Procedure for re-cutting valve seats and grinding valves.
Steps for removing and replacing the cylinder block and tappets.
Guidance on inspecting cam followers for wear.
How to inspect tappet guide blocks for wear.
Procedure for removing and refitting engine pistons.
Steps for removing and replacing piston rings.
Instructions for checking pistons and cylinder bore wear.
Chart of piston and bore sizes for reboring.
Procedure for removing and refitting the contact breaker assembly.
How to adjust ignition contact breaker points.
Static method for setting engine spark timing.
Procedure for setting ignition timing using a stroboscope.
Steps for removing and refitting the engine timing cover.
Guide for removing and refitting camshaft and crankshaft pinions.
Instructions for setting engine valve timing.
Detailed steps for dismantling and reassembling the engine crankcase.
Instructions for cleaning and servicing the crankshaft.
Steps for refitting connecting rods to the crankshaft.
Guide for inspecting crankcase components like bearings and journals.
Procedure for removing and replacing engine main bearings.
Steps for removing and refitting the tachometer drive assembly.
Overview of the primary drive system and its components.
Description and maintenance of the clutch system.
Procedure for adjusting the clutch operating mechanism.
Instructions for adjusting primary chain slackness.
Steps for removing and replacing the outer primary chaincase cover.
Instructions for refitting the clutch cover.
Procedure for dismantling the primary drive to access the clutch.
Steps for reassembling the primary drive components.
Guide for aligning primary chain sprockets.
Instructions for refitting the inner primary chaincase.
Procedure for replacing shock absorber rubbers in the chainwheel assembly.
Steps for removing and replacing chainwheel and engine sprocket.
Checks for wear on primary drive components like the chain and sprockets.
Guidance on repairing, lengthening, or shortening the rear chain.
Explains the sequence of gear engagement using the shift mechanism.
Steps for removing and replacing the gearbox outer cover.
Procedure for dismantling and reassembling the kickstart mechanism.
Steps for dismantling and reassembling the gear shift mechanism.
Procedure for dismantling and reassembling the gear shift cross shaft.
Guidance on inspecting gear shift and kickstart components for wear.
Procedure for renewing kickstart and gear shift spindle bushes.
Detailed steps for dismantling the gearbox assembly.
Inspection of gearbox internal components for wear and fatigue.
Procedure for renewing mainshaft and layshaft bearings.
Steps for reassembling the gearbox assembly.
Procedure for changing the gearbox sprocket.
Steps for removing and refitting the motorcycle fuel tank.
Procedure for removing and replacing the motorcycle's styling covers.
Steps for removing and replacing the motorcycle's oil tank.
Procedure for removing and refitting the battery carrier assembly.
Steps for removing and replacing rear fender, lifting handle, and related parts.
Instructions for adjusting the rear suspension spring preload.
Procedure for removing and refitting rear suspension units.
Steps for dismantling and reassembling rear suspension units.
Procedure for removing and refitting the motorcycle's swinging fork.
Instructions for removing and fitting new swinging fork bushes.
Detailed steps for removing and replacing the rear frame assembly.
Guide for checking and correcting motorcycle frame alignment.
Details on fairing mounting lugs and steering lock removal.
Instructions for fitting new seat covers.
Basic repairs for small dents and panel damage.
Guide to paint stripping, priming, filling, and finishing.
Overview of the disc brake system components and operation.
Routine maintenance for the hydraulic braking system.
Information on the brake disc material, inspection, and run-out.
Guidance on checking and replacing brake pads.
How to check and maintain the hydraulic brake fluid level.
Procedure for flushing and refilling the hydraulic brake system.
Step-by-step guide for bleeding the hydraulic brake system.
Specific instructions for bleeding the rear brake system.
Details on the master cylinder and control lever assembly.
Exploded view and operation of the master cylinder.
Procedure for dismantling and reassembling the front brake cylinder.
Procedure for rear brake cylinder maintenance, similar to the front.
Guide for stripping and reassembling brake calipers.
Important notes on using correct replacement parts for brakes.
Steps for removing and refitting the front wheel.
Procedure for removing and replacing front wheel bearings.
Steps for removing and refitting the rear wheel.
Procedure for removing and replacing rear wheel bearings.
How to check and correct front and rear wheel alignment.
Guide to balancing motorcycle wheels.
Information for specialists on wheel building and spoke adjustment.
Procedure for adjusting rear chain slackness.
Step-by-step guide for removing and fitting motorcycle tires.
Information on fitting security bolts to wheels.
General care and maintenance for motorcycle tires.
Instructions for adjusting steering head bearings for play and smoothness.
Steps for dismantling and reassembling front fork legs.
Procedure for removing and replacing steering head taper roller bearings.
Guide for checking and rectifying front fork alignment.
Explanation of the telescopic fork's hydraulic damping system.
Overview of the motorcycle's electrical system.
Steps for inspecting and maintaining the 12-volt battery.
Location and removal procedure for condenser units.
Overview of the coil ignition system and fault finding.
Guide to inspecting, cleaning, and testing sparking plugs.
Explanation of the charging system and its components.
How the Zener Diode controls charging and how to test it.
Location and removal procedure for the Zener Diode.
Description and troubleshooting for the electric horn.
Overview of the headlamp unit and beam adjustment.
Steps for removing and refitting the headlamp assembly.
Accessing and refitting the tail and stop lamp unit.
Location and rating of the main fuse.
Procedure for removing and refitting the ignition switch.
Instructions for removing and refitting front and rear flasher lamps.
Explanation of warning lamp functions and access.
Details on front and rear stop lamp switches.
Information on the oil pressure switch function.
Overview of the alternative capacitor ignition system.
Description of the starter motor circuit and troubleshooting.
Schematic diagram of the motorcycle's electrical system.
Illustrations of service tools for engine work.
Illustrations of service tools for transmission work.
Illustrations of service tools for wheel maintenance.
Illustrations of service tools for front fork maintenance.
Illustrations of service tools for frame work.
