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Triumph Trident T160 - G3 RENEWING STEERING HEAD BEARINGS

Triumph Trident T160
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G
TELESCOPIC
FORKS
(OP of
the
sealing washer.
If
difficulty
Is
encountered
during
this
operation,
Service
tool
61-6113,
which
is
Lisf:.:cl
to
retain the valve assembly while
It
Is
being
removed,
may be used
to
guide
the
damper
valve
onto
1[5
location.
The
socket
screw
can
then
be
replaced into the
bottom
of
the
fork
leg and
tightened
as
described
above.
Replace
the
fork
springs, and refill
the
fork
legs
with
the
correct
quantity
of
011.
Replace
the
fork
cap
nuts,
tightening
them
to
a
torque
setting
of
45-50
ftllbs,
The
brake pipes etc. can
then
be
refitted,
as
can
the binnacle assembly
and
the
electrics.
T~e
handlebar,
front
mudguard, and
front wheel
can
then
be
replaced.
Finally, refill
the
brake
system
with
the
appropriate
amount
of
hydraulic fluid.
It
will,
of
course,
be
necessary
to
"bleed"
the brake before using
the
machine
again.
SECTION
G3
RENEWING
HEAD
BEARINGS
The
steering
head bearings
are
of
taper
roller
type,
and are thus capable
of
satisfactory service
over
a
lengthy
mileage
before
replacement
should
become
necessary,
always providing
that
the
bearings
are
kept
I~
correct
adjustment,
and
that
lubrication
Is
adequate.
1:1
order
to
obtain access
to
these bearings. proceed
as
In
Section
G2
to
the
point
where
the
fork
stanchions
have been removed from
the
top
and
bottom
yokes.
Next,
slacken
the
pinch
bolt
'B'
(Fig. G2), and
remove
the
adjuster
nut
'A'.
Using
a hide
mallet,
tap
upwards on
the
underside
of
the
top
yoke,
tapping
either
side
of
the
yoke
alternately
until
It
Is
free.
The
bottom
yoke,
complete
with
steering
stem,
cr.n
then
be
withdrawn
downwards.
The
taper
roller
bearings should be
removed,
for
cleaning
and
Inspection.
Check
for
pitting
and
fracture
ofche
roller
surface.
The
bearing
must
be
replaced
If
any
of
these
faults are
in
evidence.
The
steering
head
outer
races have a
very
long
serviceable
life, as
mentioned
previously,
but
If
their
replacement
is
deemed
necessary
the
races
can
be
removed
using a suitable drift
from
Inside
the
steering
head lug
of
the
frame.
Reassembly
Is
basically
the
reverse
of
the
dismantling
procedure,
but
great
care should be
taken
to
ensure
that
the
steering
head oUter races are
replaced
squarely
In
the
head lug, a
substantial
drift
being
used for this
purpose
such as Service
tool
61-6121,
Th.
steering
head bearings
should
be
greased
on
replacement,
after
which,
they
should be
adjusted
as
described
in
Section G1.
Fig. G6. Fork
Steering
lock
in
the
Fork
Bottom
Yoke.
G6
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