D
TRANSMISSION
(GEARBOX)
Fig.
05.
Transmission
outer
cover,
showing
klckstart
quadrant
and gearchange mechanism
When
the
cover
Is
removed,
the
gearchange
mechanism and klckstart mechanism will be acces-
sible.
Prior
to
refitting the outer cover. ensure that
the
assembly
Is
clean.
If
necessary. thoroughly cleanse
It
In
kerosene
(paraffin). Ensure
that
the
location
dowels
are
In
position. and
that
the
gasket
Is
In
good
order.
A new gasket should be fitted
If
any
doubt eXists.
Turn
the
klckstart pedal until It
Is
halfway down
its
operational stroke,
and
offer the cover to
the
gearbox.
positioning the cross shaft link ready
for
It
to
engage
In
the
splines on
the
end
of
the
cross
shaft.
Whe"
the
cO',er
Is
fully home. check
that
the
klckstart
pedal returns
to
Its
normal
fully
returned
position.
Re-assembly then continues
as
a reversal
of
the
foregoing
Instructions.
Finally. refill
the
transmission (gearbox)
to
the
correct
level with the recommended grade
of
oil
(See Section A2).
SECTION
03
DISMANTLING
AND
REASSEMBLING
THE
KICKSTART
MECHANISM
Slacken
the
klckstarter
crank
cotter
pin nut
about
two
or three tUrns
and
release the cotter
pin
from
Its locking
taper
by
using a
hammer
and a soft
metal
drifc. Remove
the
cotter.
Slide
the
pedal off
the
shaft
and
withdraw
the
guadrant
and
spring
assembly.
Engage a gear. and apply
the
rear
brake. Bend back
the
tab
on
the
lock washer. and unscrew
the
klckstart
ratchet
pinion securing
nut
from
the
malnshaft.
Withdraw
the
pinion. ratchet,
spring
D6
and sleeve, then thoroughly clean
all
parts
In
kerosene
(paraffin) and Inspect them for
wear
etc
..
as shown
in
Settlon
DS.
If
the
kickstarter
guadrant
Is
to
be renewed.
the
spindle should be driven
oUt
using a hammer.
or
preferably
an
arbor
press, and
the
gear
guadrant
pressed
onto
the
spindle, so
that
the
kickstart
crank location flat
Is
positioned correctly
relative
to
the
guadrant
(see
Fig.
D5).
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