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TruBend Cell 5000
Trumpf TruBend Cell 5000 User Manual
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Operator's
manual
BendMaster
T
ruBend
Cell
5000
2
Table of Contents
Default Chapter
7
Table of Contents
7
Chapter 1 Safety
19
For Your Safety
19
Operational Safety
21
Intended Use
21
Authorized Personnel
22
Hazards
23
Dangers Due to the Switch Cabinet
23
Hazards Due to Laser Radiation
23
Dangers from Magnetic Fields
24
Mobile Fanning Magnet (Option)
24
Hazards When Dealing with Workpieces
25
Sharp-Edged Workpieces
25
Dangers Due to Floating Loads
25
Dangers Due to Unexpected Movements
28
Dangers Due to Teleservice
28
Measures to be Taken by the Manufacturer
29
Danger Zones and Safeguarding Device
29
Danger Signs on the Machine
32
Organizational Measures to be Taken by
36
The User
36
Observing Warnings and Danger Signs
36
Training and Instructing Operators
36
Measures Applicable Worldwide
36
Adhering to the Duty of Care When Handling
36
The Machine
36
Pay Attention to Water Protection
37
Using Spare Parts, Accessories, Software and
38
Overview of Residual Risks
40
Disassembly and Disposal
42
Who Does What
47
Planning Aid
48
Installation Site
50
Space Requirements
50
Floor Requirements
50
Surface
50
Floor Quality
52
Weight Load
54
Stress Due to Vibration
55
Ambient Conditions
55
Compressed Air Supply
57
Electrics
58
Electrical Power Supply
58
Connected Loads
58
Connecting Cables
59
Power Supply
59
Residual Current Device (RCD)
59
Line Structures
60
Network Link
61
Transport
62
Preparing Transport
62
Transport Dimensions
62
Permitted Auxiliary Tools
62
Checking, Unloading and Transporting the
64
On Delivery: Check the Machine
64
Unloading and Transporting the Machine
64
Description
65
Machine Concept
67
Technical Data
68
Bendmaster
68
Bendmaster Axes
69
The most Important Assemblies
70
Nameplate
70
Floor Lane
71
Arm
71
Bendmaster Switch Cabinet
71
Sheet Sensor
72
Rotational Transformer
73
Safety Fencing
73
Control Panel
73
Easy Operation
74
Sensor Gauge Fingers at the Trubend Series
75
4-Axis Sensor Gauge Finger
76
6-Axis Sensor Gauge Finger (Optional)
77
Backstop Resistor
78
Options
79
Extendable Floor Lane
79
Gripper
79
Vacuum Gripper
79
Multi-Gripper
81
Multiple-Circuit Suction Cups
81
Gripper Construction Kit
82
Special Gripper
83
Magnetic Gripper
83
Linear Gripper
83
Pivoted-Jaw Gripper and Pivoted-Jaw Grip
84
Sheet Removal Station
85
Double Sheet Recognition and Double Sheet
86
Double Sheet Recognition
87
Double Sheet Separation
88
Regripping Station
88
Gripper Changing Console
89
Backlighting Table
89
Productivity Package
90
4.10 Mobile Fanning Magnet
91
4.11 Handling Equipment
91
4.12 Store Connection
92
4.13 Trutops°Bend
93
Options at the Trubend
94
Description of the Operating Elements
100
Portable Manual Control Unit
100
Operating Elements
100
Menus and Submenus
101
Control Panel
103
Stationary 19" Screen
104
Operating the Bendmaster
105
Safety Information
105
Status Display
105
Software Versions View
107
User Settings
107
Changing Settings
107
Creating BIO
109
Creating and Modifying Users
109
Operating Modes
110
Selecting Operating Modes
111
Enabling Conditions for Operation Modes
111
Moving Axes of the Bendmaster Manually
116
Displaying Axis Positions
120
Gripper Service
121
Automatic Gripper Change (Option)
122
Picking up a Gripper
122
Lay down Gripper
125
Regripping Station (Option)
126
Moving the Axes of the Regripping Station
126
Setting up the Regripping Station
127
Removing the Regripping Station
129
Setting the Backstop Resistor Regardless of
130
Switching on and Referencing the Bend
132
Switching on the Bendmaster
132
Referencing the Bendmaster
133
Referencing the Z, A, B, C, Z1, Z2 Axes
134
Referencing the D Axis
135
Referencing Trubend
136
Switching off the Bendmaster
140
Stopping Bendmaster and Trubend in any
140
Bendmaster, Switching off
140
Travel Functions
142
Executing Travel Functions
142
Running in a Trutops Program
144
From Bendmaster Control V7.0 and Higher
144
Procedure for Productivity Package Option
144
Checking the Productivity Package
144
Calculating Suction Cup Capacities
145
Determining the Reduction of the Robot
146
Overview, Loading a Program
146
Creating a New Bendmaster Job from the Tru
147
Archiving, Restoring or Deleting Jobs
149
Filing Away a Job
150
Restoring an Order
150
Deleting a Job
151
Changing the Backup Directory Path on
152
Defining Job Details
153
Defining Exposure Details
153
Editing the Gripper Weight
155
Loading and Unloading Areas
156
Load Job
158
Adjusting an Area
158
Copying an Area
161
Deleting an Area
162
Displaying the Area Position
162
Defining Area Details
163
Performing the Rough Recognition Process
166
Searching for an Area
166
Searching for Further Loading Stacks
170
Intermediate Layer, Searching for
171
Procedure in the Event of Problems with
171
The Rough Recognition
171
Defining Stacks
172
6.10 Processing Stacks
174
6.11 Creating a Tooling Plan
178
Checking the Trutops Tooling Plan
178
Selecting a Separation Method
179
Selecting Double Sheet Recognition
181
6.12 Setting Bending Parameters
182
Opening Bending Parameters
183
Selecting Bending Support
184
Setting the Backgauge Sensor System
184
Setting the Approach Strategy
185
Setting the Backstop Resistor for Single
186
Bending Operations
186
6.13 Program, Loading
186
Opening the Running in Program
186
Program Steps for Running in
187
Selecting an Execution Method
188
Running in Procedure
188
Teaching a Point
190
Points, Editing
190
Setting the Main Run Indicator Manually
192
Deleting a Point
193
Displaying Axis Positions
194
6.14 Starting a Run-In Program
194
6.15 Production Planning
196
Creating or Modifying a Production Plan
196
Setting the Speed and Required Number
197
Executing the Production Plan
198
Connection to Storage (Option)
199
Defining Parts Data
199
Defining Loading and Unloading Areas of
199
The Storage Stations
199
Moving a Storage Cart Manually
200
Moving the Bendmaster Semi-Automati
200
Moving a Storage Cart in Automatic Mode
202
Working at the Press Brake Without Bend
204
Errors and Messages
205
Displaying and Acknowledging Errors and
205
Troubleshoot an Error
205
Error Handling
207
Jumpering the Sensor Finger
207
Image Processing Diagnostics
207
Opening the Diagnostics Tool
213
Recording with Vision Diagnostics
215
Saving the Image Recorded Last
218
Restarting the Program
219
Teleservice
219
Solving Problems and Troubleshooting
220
10.1 Problem: no Part Recognized
220
Solution: no Part Identified
221
10.2 Problem: Part Underneath Detected
222
Solution: Part Underneath Detected
223
Problem: Part Interference Contour Recognized
224
Solution: Interference Contour Recognized
225
General Guidelines
229
Maintenance Overview
231
Lubrication
232
Overview
232
Maintenance Instructions
233
Bendmaster: Z Slide
233
Regripping Station (Option)
234
Mechanical Elements
236
Maintenance Instructions
236
Safety Fencing
236
Lift Gate
236
Transport Equipment (Option): Transport
237
Bendmaster: Z Axis
237
Regripping Station
238
Sheet Removal Station
239
Press Brake: Sensor Gauge Finger
239
Gripper Changing Console (Option)
240
Bendmaster: Pivoted-Jaw Gripper (Option)
241
Electrical Components
242
Overview
242
Maintenance Instructions
243
Bendmaster: Control Cabinet
243
Bendmaster: Switch Cabinet
244
Bendmaster: Fan in the C Arm
246
Bendmaster: Fan, Z Slide
247
Optical Components
248
Overview
248
Maintenance Instructions
248
Bendmaster: Sheet Sensor
248
4
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Trumpf TruBend Cell 5000 Specifications
General
Brand
Trumpf
Model
TruBend Cell 5000
Category
Industrial Equipment
Language
English
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