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ENCORE 2
TurboChef ENCORE 2 Service Manual
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A-14
ENCORE APPENDIX
REPLACING OVEN
COMPONENTS
Power Components, Continued
DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see
“Step 9” on page 11) and is removed from the power source.
NOTE: For clarity, some components have been removed from the illustrations below.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
103
105
Table of Contents
Default Chapter
3
Table of Contents
3
Important Safety Instructions
9
Save These Instructions
9
General Safety Information
9
Reducing Fire Risk
9
Grounding Instructions
10
Power Cord Replacement
10
Precautions to be Observed before and During Servicing to Avoid Possible Exposure to Excessive Microwave Energy
10
Rf Interference Considerations
10
Specifications and Installation
11
Theory of Operation
13
Dimensions
13
Certifications
14
Oven Construction
14
Electrical Specifications
14
Installation
14
Unpacking Instructions
14
Installation Warnings - Read before Lifting Oven
14
Installing the Oven
15
Installation Near Open Heat Source
15
Oven Restraint Kit
16
Chefcomm Pro
16
Chefcomm Limited
16
Oven Connect
16
Voltage Selection
16
Ventilation
16
Oven Maintenance
19
Daily Maintenance
19
Supplies and Equipment
21
Quarterly Maintenance
21
Oven Controls and Cooking
23
Oven Controls
23
Cooking
26
Info Mode
29
Last Temperature Selected
31
Serial Number
31
Menu Version
31
Firmware Version
31
Cook Counters/Time Logs
31
Set Options
31
Voltage - View Incoming
31
Fault Log
31
Service Numbers
31
Load Menu On/Off
32
Demo Mode On/Off
32
Light Ring On/Off
32
Save Menu to Usb or Smart Card
33
Load Menu from Usb or Smart Card
33
Sound Volume
33
Electrical Temperature
33
Reset the Oven
33
Firmware Update
34
Edit Mode
35
Recipe Edit
36
Test Mode
37
Test Mode
39
Status Indicators
39
Magnetron Test
39
Blower Motor Test
39
Top Heater Test
40
Bottom Heater Test
40
Electrical Compartment (Ctl) Fan Test
40
Diagnostic Mode
40
Manufacturing Mode
40
Microwave Leakage Test
41
Burn in
41
Serial Number Edit
41
Self Test
41
Volt on
42
Erase/Default Oven Settings
42
Changing Temperature Measurement: F or C
42
Oven Systems
43
Impingement System
45
Blower Motor
45
Blower Motor Speed Controller (Bmsc)
45
Heater - Top
45
Heater - Bottom
45
High Limit Thermostat
45
Jetplate - Bottom
45
Rtd - Top and Bottom
45
Solid State Relay - K4/K5 Heaters
45
Troubleshooting
45
Oven Door
46
Removing/Reinstalling the Oven Door
46
Adjusting the Oven Door
46
Interlock Switches
47
Relay - K3 Monitor
47
Adjusting the Primary, Secondary, and Monitor Switches
47
Measuring Rf Leakage for Microwave Safety
48
Troubleshooting
48
Microwave System
49
Capacitors
49
Testing a Capacitor
49
Filament Transformers
49
Wiring the Filament Transformers
49
High-Voltage Transformers
50
Wiring the High-Voltage Transformers
50
Testing a Filament or High-Voltage Transformer
50
High-Voltage Diodes
50
Testing a High-Voltage Diode
51
Magnetrons
51
Magnetron Cooling Fans
51
Magnetron Thermostats
52
Testing a Magnetron for an Open/Shorted Filament
52
Relay - K1 Filament
52
Relay - K2 Anode
52
Relay - K7 Encore: Magnetron Cooling Fans / Encore 2: All Cooling Fans
52
Waveguides
52
Troubleshooting
52
Control System
53
Control Board
53
Display
53
Ethernet Extension Cable
53
Keypad
53
LED Light Ring
53
Speaker
53
Usb/Smart Card Reader
53
Troubleshooting
53
Power Components
54
Electrical Compartment Cooling Fan
54
Electrical Compartment Thermostat
54
Electrical Compartment Thermocouple
54
EMI Filter
54
Fuses
54
Power Supply
54
Relay - K6 Voltage
54
Relay - K7 Encore: Magnetron Cooling Fans / Encore 2: All Cooling Fans
54
Relay - K8 EC Cooling Fan
54
Troubleshooting
55
Filtering System
55
Catalytic Converter
55
Air Filter
55
Vent Catalyst
55
Troubleshooting
59
Overview of Troubleshooting
59
Fault Code Descriptions
59
F1 Blower Running Status Bad
60
F2 Cook Temperature Low
60
F3 Magnetron Current Low
60
F4 Door Monitor Defective
60
F5 Magnetron over Temperature
60
F7 Rtd Open
60
F8 Heat Low
60
F9 Cook Cavity Temperature High
60
Fault Code Troubleshooting
61
No Keypad Input
67
Cook Door Open" Message When Door Is Closed
67
No Display (Screen Is Blank)
68
Food Not Cooking Properly
69
Steam Present During or after Cooking
70
Encore Oven Schematic and Wire Harnesses
71
Relay Schematic
73
Oven Schematic
73
Encore 2 Oven Schematic and Wire Harnesses
81
Relay Schematic
82
Oven Schematic
82
Encore Appendix: Replacing Oven Components
89
Replacing Oven Components
91
Oven Exterior
92
Impingement System
94
Microwave System
96
Oven Door and Related Parts
98
Control System
100
Power Components
102
Encore 2 Appendix: Replacing Oven Components
107
Replacing Oven Components
109
Oven Exterior
110
Impingement System
112
Microwave System
114
Oven Door and Related Parts
116
Control System
118
Power Components
120
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TurboChef ENCORE 2 Specifications
General
Brand
TurboChef
Model
ENCORE 2
Category
Oven
Language
English
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