Upright AB-46 Electric - User Manual

1
AB-46 Electric
Safety Rules and Operating Instructions
Safety Rules and Operating Instructions
NEVER operate the
machine within ten (10)
feet of power lines. THIS
MACHINE IS NOT
INSULATED.
NEVER operate the
boom or drive with
platform elevated
unless on firm level
surface.
NEVER position the
platform without first
checking for overhead
obstructions or other
hazards.
NEVER climb, stand or
sit on platform guardrails
or midrail.
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
Operator Manual
AB-46 Electric
SERIAL NO. 1000 TO CURRENT
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions, and the Scaffold Industry Associations MANUAL OF RESPONSIBILITIES (ANSI
A92.5) before operating or performing maintenance on any UpRight boom supported aerial
work platform.
ALL occupants must wear an approved fall restraint properly attached to designated platform anchorage point.
Attach only one fall restraint to each anchorage point.
NEVER exceed maximum platform load of 500 lbs. (225 kg) and two (2) occupants.
NEVER exceed 45 lbs. (200 N) of side force per occupant.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs,
bumps, curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER elevate the machine when wind speeds exceed 28 mph (12.5 m/sec.).
IN CASE OF EMERGENCY push emergency stop button to cut power to all machine functions.
ALWAYS close and secure gate after entering platform.
NEVER exit or enter platform while elevated.
NEVER use ladders, scaffolding, or other items to gain height; work only from the platform floor.
NEVER climb down elevating assembly while platform is elevated.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire
connections, and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. Refer to page 10 & 11 for label identification.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
IF ALARM SOUNDS while boom is elevated, STOP, carefully retract boom and lower platform without rotating.
Move machine to a firm, level surface.
NEVER attach overhanging loads or use boom as a crane.
NEVER alter operating or safety systems without manufacturers written consent.
NEVER charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas.
NEVER replace any component or part with anything other than original UpRight replacement parts without the
manufacturer's written consent.
NEVER tow the machine. Transport by truck or trailer only.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing all keys.
SAFETY RULES

Summary

Safety Rules

Electrocution Hazard

Safety rule regarding operation near power lines and machine insulation status.

Tip Over Hazard

Safety rule for operating the boom or driving with an elevated platform.

Collision Hazard

Safety rule for positioning the platform and checking for obstructions.

Fall Hazard

Safety rule against climbing or standing on platform guardrails or midrail.

Pre-Operation and Safety Inspection

Daily Visual Inspection

Steps for visual inspection of machine components, hoses, tires, and welds.

System Function Testing

Procedures to test chassis and platform controls, drive, steering, and horn.

Controls and Indicators

Chassis Controls Overview

Identification and description of controls located on the chassis.

Platform Controls Overview

Identification and description of controls located on the platform.

Operation Controls and Warnings

Description of emergency stop, service horn, and fall restraint warnings.

Driving Operations

Driving with Boom Lowered

Procedure for driving the machine with the boom in the lowered position.

Driving with Boom Elevated

Procedure for driving the machine with the boom elevated at creep speed.

Steering Operation

Instructions for operating the steering system for left and right turns.

Boom and Platform Functions

Leveling the Platform

Procedure for calibrating the automatic leveling system when the boom is stowed.

Rotating the Turret

Procedure for rotating the turret left or right, with speed control.

Elevating the Riser

Procedure for raising or lowering the riser assembly.

Extending the Upper Boom

Procedure for extending or retracting the upper boom.

Elevating the Upper Boom

Procedure for raising or lowering the upper boom section.

Elevating the Jib

Procedure for raising or lowering the jib section.

Rotating the Platform

Procedure for rotating the platform left or right, with speed control.

Emergency and Post-Use Procedures

Manual Lowering of Elevating Assembly

Step-by-step guide for manually lowering the boom in case of power failure.

Manual Turret Rotation

Procedure for manually rotating the turret using a wrench.

Emergency Towing Instructions

Instructions for towing the machine when it cannot operate under its own power.

Daily Shutdown and Securing

Steps to secure the machine after daily use, including key removal.

Transportation Procedures

Transportation by Crane

Guidelines for lifting the machine using a crane, including safety precautions.

Transportation by Truck or Trailer

Procedure for loading and securing the machine onto a truck or trailer for transport.

Maintenance and Servicing

Battery Charging and Maintenance

Instructions for charging batteries safely and checking battery fluid levels.

Hydraulic Oil and Lubrication

Procedure for checking and refilling hydraulic oil and reference for lubrication.

Routine Service and Inspection

Routine Service Table

Table detailing inspection intervals and services for various machine components.

Service Report Log

Template for recording service dates, owner, model, and technician details.

Label Identification

Hazard and Warning Labels

Identification of labels indicating hazards and warnings on the machine.

Operational and Safety Labels

Identification of labels related to operation, safety rules, and cautions.

Equipment Specifications

Key Specifications and Dimensions

Table detailing height, reach, capacity, weight, and dimensions of the machine.

Reach Envelope Diagram

Graphical representation of the machine's working envelope and reach capabilities.

Contact and Support Information

Details for contacting the manufacturer and local distributor for further information.

Upright AB-46 Electric Specifications

General

Brand	Upright
Model	AB-46 Electric
Category	Lifting Systems
Language	English