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Upright SB60 User Manual

Upright SB60
179 pages
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Upright SB60 Specifications

General IconGeneral
BrandUpright
ModelSB60
CategoryLifting Systems
LanguageEnglish

Summary

Introduction & Specifications

Introduction

Manual structure and usage guidelines.

Special Information

Explains warning symbols and workshop procedure notes.

1.0 Introduction

PURPOSE

Manual's purpose and scope.

General Description

Describes the SB60 Work Platform components.

PURPOSE OF EQUIPMENT

Objective of the SB60 Work Platform.

SPECIAL LIMITATIONS

Restrictions on operation, travel, and environment.

1.2 Specifications

2.0 OPERATION

SAFETY RULES

Critical safety guidelines for operating the SB60.

Pre-Operation and Safety Inspection

SYSTEM FUNCTION INSPECTION

Procedures to test all machine functions.

Controls and Indicators

Starting the engine

Driving

With Boom Elevated

Steering

How to steer the machine.

Positioning the Platform

Planning and executing platform positioning.

Lower Control Operation

Operating boom functions from lower controls.

EMERGENCY OPERATION

Switching Fuels

How to switch between gasoline and propane fuel.

AFTER USE EACH DAY

Daily shutdown and securing procedures.

Transportation

BY CRANE

Instructions for lifting the machine with a crane.

BY TRUCK OR TRAILER

Procedures for loading and securing the machine for transport.

Maintenance

FUELING

Procedures for fueling gasoline and diesel engines.

HYDRAULIC OIL

Checking and filling hydraulic oil.

BATTERY MAINTENANCE

Inspection, cleaning, and charging of batteries.

TIRES

Tire selection and air pressure checks.

3.0 Introduction

TERMINOLOGY

Definitions of terms used in maintenance.

GENERAL PROCEDURES

General guidelines for maintenance tasks.

3.1 Preventative Maintenance

SPECIAL TOOLS

List of special tools required for maintenance.

3.2 Supporting Elevating Assembly

3.3 Battery Maintenance

3.4 Lubrication

GREASE FITTINGS

How to grease fittings.

HYDRAULIC OIL AND FILTER

Checking hydraulic oil level and filter replacement.

3.5 Proportional Controllers

JOYSTICK HANDLE

Removal and replacement of joystick handle parts.

Superflex Controller

Superflex Optimizer

3.6 Boom Proximity Switch

3.7 Tilt Sensor

3.8 Hydraulic Manifold

3.9 Drive Pump Settings

3.10 TORQUE HUBS

Changing Fluid

Procedure for changing fluid in torque hubs.

Torque Hub Removal

Steps for removing the torque hub.

DISASSEMBLY OF TORQUE HUB

ASSEMBLY OF TORQUE HUB

3.11 Setting Hydraulic Pressures

3.12 Master Cylinder

3.13 Slave Cylinder

3.14 Axle Lock Cylinder

3.15 Steering Cylinder

3.16 Jib Cylinder

3.17 Lift Cylinder

3.18 Boom Extend Cylinder

3.19 Rotary Actuator

Theory of Operation

Explains the working principle of the rotary actuator.

Disassembly and Inspection

Steps for disassembling and inspecting the rotary actuator.

Assembly and Testing

Procedures for assembling and testing the rotary actuator.

3.21 LONG TERM STORAGE

3.22 Torque Specifications

FASTENERS

Torque values for fasteners.

HYDRAULIC COMPONENTS

Torque values for hydraulic components.

4.0 Introduction

GENERAL PROCEDURE

General steps for troubleshooting problems.

4.1 THEORY OF OPERATION

SPECIAL TOOLS

List of special tools for troubleshooting.

ADJUSTMENT PROCEDURES

Procedures for checking hydraulic settings.

5.0 Introduction

Section 5-1 Electrical Schematics

Lists electrical schematic diagrams.

Section 5-2 Hydraulic Schematics

Lists hydraulic schematic diagrams.

5.1 Electrical Schematics- Gas

5.1 Electrical Schematics - Diesel

5.2 Hydraulic Schematics

VALVE BLOCK ASSEMBLY, MAIN

Exploded view and parts list for the main valve block assembly.

5.3 Differential Lock

5.4 Front & Rear Drive Check Valves

5.5 Motion Control

MASTER CYLINDER (VALVE BLOCK ASSEMBLY)

Exploded view and parts list for master cylinder valve block.

PLATFORM ROTATE (VALVE BLOCK ASSEMBLY)

Exploded view and parts list for platform rotate valve block.

5.6 LOWER CONTROLLER ASSEMBLY, DIESEL

5.7 LOWER CONTROLLER ASSEMBLY, GAS

5.8 UPPER CONTROLLER ASSEMBLY, DIESEL

5.9 UPPER CONTROLLER ASSEMBLY, GAS

6.0 Introduction

6.1 Index

Index of assemblies and their corresponding page numbers.

FINAL ASSEMBLY, DIESEL SB60

FINAL ASSEMBLY, GAS SB60

BASIC ASSEMBLY, SB60

CHASSIS ASSEMBLY, SB60

TURRET ASSEMBLY

MAIN BOOM ASSEMBLY, SB60

JIB BOOM ASSEMBLY

FRONT AXLE ASSEMBLY

ENGINE MODULE ASSEMBLY, SB60 DIESEL

ENGINE MODULE ASSEMBLY, GAS

CONTROL MODULE ASSEMBLY

HOSE KIT, CHASSIS SB60

HOSE KIT, TURRET SB60

HOSE KIT, BOOM SB60

UPPER CONTROLLER ASSEMBLY DIESEL

UPPER CONTROLLER ASSEMBLY GAS SB60

LOWER CONTROLLER ASSEMBLY DIESEL

LOWER CONTROLLER ASSEMBLY, GAS

COVER INSTALLATION

VALVE BLOCK ASSEMBLY, MAIN

FUEL TANK ASSEMBLY, DIESEL

FUEL TANK ASSEMBLY, GAS

HYDRAULIC RESERVOIR ASSEMBLY

DIFFERENTIAL LOCK (VALVE BLOCK ASSEMBLY)

BRAKE, AXLE LOCK, 2-SPEED

FRONT DRIVE CHECK VALVES

REAR DRIVE CHECK VALVES

JIB BOOM (VALVE BLOCK ASSEMBLY)

ROTARY MANIFOLD ASSEMBLY

MOTION CONTROL MASTER CYLINDER

MOTION CONTROL PLATFORM ROTATE

LABEL KIT

TIRE & WHEEL ASSEMBLY

SIX FOOT CAGE ASSEMBLY

EIGHT FOOT CAGE OPTION

DUAL FUEL INSTALLATION OPTION

MOTION ALARM OPTION

FLASHING BEACON OPTION

GENERATOR OPTION, GAS

GENERATOR OPTION, DIESEL

CORD ASSEMBLY - GENERATOR OPTION SB60

HOSE KIT - GENERATOR OPTION

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