EasyManua.ls Logo

ViscoTec preeflow eco-CONTROL EC200 2.0 - User Manual

ViscoTec preeflow eco-CONTROL EC200 2.0
120 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATION &
MAINTENANCE MANUAL
eco-CONTROL EC200 2.0

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ViscoTec preeflow eco-CONTROL EC200 2.0 and is the answer not in the manual?

Summary

1 Introduction

1.1 Scope of delivery

Details the items included in the eco-CONTROL EC200 2.0 package.

1.2 Incoming inspection

Instructions for checking the delivery for damage and completeness.

2 Safety

2.1 Explanation of symbols used

Explains the symbols and safety notices used in the manual.

2.2 Intended Use

Defines proper use and lists misuse cases for the dosing control unit.

2.3 Personnel

Specifies requirements for qualified and authorized personnel operating the machine.

2.4 Informal safety precautions

Lists essential documents to be read and followed for safety.

2.5 Preventing damage to equipment

Guidelines to prevent damage to the unit and ensure precise dosing.

2.6 Compressed air supply

Specifies requirements for compressed air supply.

2.7 Organisational safety measures

Discusses provision and use of personal protective equipment.

2.8 Residual risks

Details potential hazards: electrical voltage, material hazards, and pressurized material.

2.9 IT safety

Precautions to protect control unit and IT systems from viruses and malware.

3 Product description

4 Operation

4.1 Connections

Identifies and describes the rear connections of the dosing control unit.

4.1.1 1-component dispenser connection

Illustrates connections for a 1-component dispenser.

4.1.2 Connection of two 1-component dispensers (synchronous operation)

Illustrates connections for two 1-component dispensers working together.

4.1.3 2-component dispenser connection

Illustrates connections for a 2-component dispenser.

4.1.4 2-component dispenser connection with dynamic mixer

Illustrates connections for a 2-component dispenser with a dynamic mixer.

4.2 Initial commissioning

Step-by-step guide for the initial setup of the dosing control unit.

4.3 Switching on; off

Instructions on how to operate the power switch.

4.4 Navigation structure

Overview of the user interface navigation flow.

4.5 Icons

Explanation of icons used on the individual screens.

4.6 Start-up process

Describes the steps involved when booting up the dosing control unit.

4.7 First-time start-up

Guide for initial setup after factory installation.

4.8 Quick start

Provides two methods for quickly starting a dosage.

4.9 Editing a program

Details how to modify program settings for desired dosing.

4.9.1 Volume

Explains quantity dosing and start/stop dosing modes.

4.9.2 Flow rate

Defines flow rate and its importance for dispenser operation.

4.9.3 Suck-back

Details settings for preventing material dripping after dosing.

4.9.4 Pot life (with 2-component dispenser)

Explains setting and importance of pot life for 2-component systems.

4.9.5 Blankshot quantity (with 2-component dispenser)

Describes blank shot quantity and lead time settings.

4.9.6 Mixing ratio (with 2-component dispenser)

How to set the mixing ratio for components A and B.

4.9.7 Material density

Explains the need to input material density for accurate dosing.

4.9.8 Calibration

How to calibrate each dispenser for accurate dispensing.

4.9.9 Save location

How to assign a program number for external selection.

4.9.10 Dosing pressure max. (with dosing pressure sensor)

Setting maximum dosing pressure for overpressure switch-off.

4.9.11 Pressure monitoring (with dosing pressure sensor)

How to set up and use pressure monitoring.

4.9.12 Dynamic mixer (for 2-component dispensers)

Settings for activating and controlling the dynamic mixer.

4.9.13 Changing field values

Step-by-step guide to editing program values on screen.

4.10 Calibration

Detailed procedure for calibrating dispensers with required aids.

4.11 Duplicating a program;creating a new program

How to copy or create new programs.

4.12 Dispense screen

How to customize the dispense screen layout and options.

4.12.1 Dispense screen - Selecting parameters

How to choose and display parameters on the dispense screen.

4.12.2 Dispense screen - Changing the view

Options for changing between three-column and two-column views.

4.12.3 Dispensing screen - Selecting the view

How to choose between PRESSURE and SCHEMA views.

4.13 Choosing favourites

How to set up and manage favourite programs on the start screen.

4.14 Deleting a program

Steps to select, delete, and confirm program deletion.

4.15 Settings

Overview of the settings menu for detailed program editing.

4.15.1 User management

How to set up passwords and manage user access rights.

4.15.2 System Information

Contains information on software updates, licenses, and operating hours.

4.15.3 Program Management

Tools for editing, duplicating, deleting, and backing up programs.

4.15.4 Error messages

Ways to access, view details, and get help for error messages.

4.15.5 Display & Sounds

How to adjust screen brightness and audio volume.

4.15.6 Start-Up Window

Setting whether to start with the start screen or last used program.

4.15.7 Date & Time

How to set the system's date and time.

4.15.8 Language

How to select the display language.

4.15.9 Units

How to set units for pressure and temperature.

4.15.10 System Calibration

Recalibrating the unit without changing programs.

4.15.11 Manual purging

How to purge the mixer for components A and B.

4.15.12 Sensors

Setting up and activating connected sensors.

4.15.13 External Control unit

Activating and controlling the unit via external signals.

4.15.14 Interfaces

Overview of interfaces and connections.

4.15.15 IO Test (hardware test)

Testing interfaces, motor connections, and sensor connections.

4.16 Manual purging (start screen)

How to perform manual purging directly from the start screen.

4.17 Help (start screen)

Accessing help information from the start screen.

5 Dosing pressure monitoring

Icon

Explanation of icons used in the Dosing Pressure Monitoring section.

5.1 Teach-In dosing

Describes the process of teaching-in dosing operations for pressure monitoring.

5.2 Monitoring units

How to apply, adjust, and delete monitoring units.

5.2.1 Envelope curve

Monitors pressure trend deviation from the mean value.

5.2.2 Integral

Monitors dosed quantity within a specified time range.

5.2.3 Control box

Checks if pressure trend runs through or avoids the region covered by the control box.

5.3 Teach-In settings

Settings for consecutive incorrect dosages, teach-in measurements, and sensors.

5.4 List of Teach-In dosing operations and monitoring units

Displays list of teach-in operations, allows deletion and editing.

5.5 Validity of a dosing operation

How dosing operations are marked as "OK" or "not OK".

5.6 Component signal

Saves pressure trend of Start-Stop dosing operations.

5.7 Dosing window - view with monitoring units

Customizing the two-column dosing window display.

Pressure data via RS232

Live feed of dosing pressure data via RS232 interface.

Exporting the dosing history

Exports past dosing processes to the connected USB stick.

6 Dynamic mixer

7 Explanations of the operating modes

7.1 Dosing manually

How to perform manual dosing using the touch display.

7.2 Dosing with the foot switch (optional)

How the system reacts to foot switch activation.

7.3 Dosing using external control unit

How external operation is activated using digital inputs.

7.3.1 Signal value for external program selection

Determining programs using digital inputs and signal values.

7.3.2 Signal forms and levels

Explains signal flow for program change and dosing.

7.3.3 Troubleshooting with external control unit

Common faults and their causes when using external control.

8 Maintenance

8.1 Maintenance intervals

Recommendations for routine visual checks.

8.2 Troubleshooting; Warning message; Error message

Table of faults, possible causes, and recommended actions.

9 Cleaning

10 Spare parts

11 Technical specifications

11.1 Interface description

Detailed description of the system I/O interface.

11.1.2 Interface X2: Inlet pressure

Description of the inlet pressure interface.

11.1.3 Interface X3: External program selection

Description of the external program selection interface.

11.1.4 Wiring diagrams for external inputs;outputs

Visual representation of external input/output wiring.

11.1.5 Logical links of the outputs

Explains the H-level and L-level logic for various outputs.

11.2 EU Declaration of Conformity

Formal declaration of compliance with EU directives.

11.3 Technical data

Summary of technical specifications: dimensions, weight, power, etc.

12 Disposal

13 Accessories

13.1 Mounting of the holder

Instructions for attaching and mounting the holder.

13.2 Cabinet installation

Steps for installing the unit in a control cabinet.

13.3 Installation of the pneumatic unit

How to install the optional pneumatic unit.

ViscoTec preeflow eco-CONTROL EC200 2.0 Specifications

General IconGeneral
BrandViscoTec
Modelpreeflow eco-CONTROL EC200 2.0
CategoryControl Unit
LanguageEnglish

Related product manuals