Packing Press 100 P2
Version: 111300001, M0004459B
Date: 13.12.2013 - 2 / 44 -
1 BASIC SAFETY PRINCIPLES.............................................................................................................................. 4
1.1 KEY TO THE SYMBOLS ....................................................................................................................................... 4
1.2 GENERAL SAFETY REGULATIONS........................................................................................................................ 6
1.3 SELECTION, QUALIFICATION AND RESPONSIBILITY OF OPERATING STAFF .............................................................. 6
1.4 ORGANISATIONAL MEASURES ............................................................................................................................ 7
1.5 SAFETY REQUIREMENTS FOR THE OPERATING STATE .......................................................................................... 8
1.5.1 Servicing/repair operation ....................................................................................................................... 8
1.5.2 Normal Operation .................................................................................................................................... 9
1.6 SAFETY DEVICES ............................................................................................................................................ 10
1.7 REMNANT RISKS ............................................................................................................................................. 12
1.8 CORRECT USE ................................................................................................................................................ 13
1.9 INAPPROPRIATE USE ....................................................................................................................................... 13
1.10 TRAINING RECORD .......................................................................................................................................... 14
2 TECHNICAL DATA ............................................................................................................................................. 15
2.1 TECHNICAL DATA – MACHINE/LINE AS AN ENTIRE UNIT ....................................................................................... 15
3 TRANSPORTING AND SETTING UP THE MACHINE / LINE ........................................................................... 16
3.1 NOTES ON TRANSPORTING .............................................................................................................................. 16
3.2 NOTES ON ASSEMBLY...................................................................................................................................... 17
4 STARTING UP / RE-STARTING OF THE MACHINE/LINE ............................................................................... 18
4.1 GENERAL ....................................................................................................................................................... 18
4.2 CONTROLS AND SETTINGS WORK BEFORE FIRST STARTING UP/RE-STARTING OF LINE .......................................... 18
4.3 OVERVIEW OF LUBRICANTS ............................................................................................................................. 19
5 FUNCTIONAL DESCRIPTION............................................................................................................................ 20
5.1 FUNCTIONAL DESCRIPTION – PACKING PRESS 100 P1 ...................................................................................... 20
6 OPERATION ....................................................................................................................................................... 20
6.1 GENERAL ....................................................................................................................................................... 20
6.2 OPERATION – MACHINE / LINES COMPONENTS ................................................................................................. 21
7 ELECTRICAL SYSTEMS .................................................................................................................................... 23
7.1 ELECTRICAL SICUIT DIAGRAMM ........................................................................................................................ 23
8 HYDRAULIC ....................................................................................................................................................... 24
8.1 HYDRAULIC DIAGRAMM .................................................................................................................................... 24
9 FAULT AND ERROR ANALYSIS ....................................................................................................................... 25
9.1 GENERAL ....................................................................................................................................................... 25
9.2 FAULT AND ERROR ANALYSIS – MACHINE / UNIT COMPONENTS ........................................................................... 25
10 SERVICING AND REPAIRS ............................................................................................................................... 26
10.1 GENERAL ....................................................................................................................................................... 26
10.2 SERVICING AND REPAIRS REPORTING ............................................................................................................... 29
10.3 MAINTENANCE INTERVALS ............................................................................................................................... 30
10.4 SERVICING AND REPAIRS – MACHINE / UNIT COMPONENTS ................................................................................. 32
10.4.1 Cleaning ................................................................................................................................................ 32
10.4.2 Replacing the cylinder collar ................................................................................................................. 32
10.4.3 Ventilating the hydraulic system ........................................................................................................... 33
10.4.4 Tightening the strap .............................................................................................................................. 34