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Wacker Neuson BH24

Wacker Neuson BH24
68 pages
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Operator's manual
Gasoline demolition hammer
BH
23, 24, 65
08.2011
0226390en / 005
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Wacker Neuson BH24 Specifications

General IconGeneral
BrandWacker Neuson
ModelBH24
CategoryPower Tool
LanguageEnglish

Summary

Foreword

Introduction

2.1 Manual Representation

Explains warning symbols and notes used in the operator's manual for safety and information.

2.2 Wacker Neuson Representative

Provides information on how to find your local Wacker Neuson representative via the website.

2.4 Machine Identification

Explains how to identify the machine using nameplate data and provides a table for recording information.

Safety

3.1 Principle and Proper Use

Outlines machine safety principles, proper use, and consequences of improper use.

3 Safety - Operational Guidelines

Covers structural modifications, operation requirements, and general safety for operation and maintenance.

3 Safety - Risks and Liability

Addresses malfunctions, spare parts, liability exclusions, manual handling, and country regulations.

3.2 Operating Personnel Qualifications

Specifies qualifications, responsibilities, and training needed for safe machine operation.

3.3 Protective Gear and Clothing

Details recommended work clothing and personal protective equipment (PPE) for operator safety.

3.4 Safe Transport Procedures

Provides instructions for safely preparing, transporting, and lifting the machine.

3.5 Operating Environment Safety

Covers safety in the work area, checks before starting, and maintaining vertical stability.

3 Safety - Hazard Precautions

Highlights cautions for hot/moving/toxic parts, safe storage, and preventing endangerment.

3.6 Hand & Combustion Engine Safety

Safety guidelines for hand machines and combustion engines, including refueling and damage checks.

3 Safety - Fire Prevention & Refueling

Covers fire prevention, refueling safety, and hazards of operating in enclosed spaces.

3.8 Maintenance Safety

Discusses safety related to maintenance work, engine shutdown, and emission control notes.

3 Safety - Fluid Handling & Cleaning

Guidelines for safe handling of operating fluids and cleaning procedures for the machine.

3.9 Safety Devices

Describes essential safety devices like the burn protector and warns against their modification or removal.

Safety and Information Labels

4 Safety Labels Overview

Explains the importance of labels and lists the first five safety and information labels with their descriptions.

4 Safety Labels Details

Continues the description of safety and information labels, covering items 6 through 10.

Scope of Delivery

Structure and Function

6.1 Application

States that the machine should only be used as intended, referring to the safety section.

6.2 Functional Description

Explains the working principle of the demolition hammer, including its engine, percussion system, and vibration decoupling.

Components and Operator Controls

7.1 Component Identification

Identifies key components of the machine using a diagram and a table, including the recoil starter.

7.2 Operator Controls Details

Provides detailed descriptions of operator controls such as the gas handle, fuel tap, choke, and fuel pump.

Transport

8.1 Performing Transport Preparations

Outlines necessary preparations before transporting the machine, including switching off the engine and emptying the fuel system.

Initial Start Up

Use and Operation

10.1 Prior to Starting the Machine

Lists essential checks to perform on the machine before beginning work, such as checking for damage and fuel level.

10.2 Adjusting the Machine

Explains how to adjust the machine for operation with or without an external remote cut-off device.

10.3 Changing Tools

Provides instructions on how to safely change tools, including general notes and a procedure for inserting a tool.

10.4 Starting Up

Offers work tips for starting the machine and notes for operation in cold conditions to prevent clutch wear.

10.4.1 Starting the Engine

Details the steps and components involved in starting the engine, emphasizing safety regarding the fueling area.

10 Use and Operation - Starting Preparations

Outlines preparatory steps for starting the engine, including positioning the machine, opening the fuel tap, and using the choke.

10 Use and Operation - Engine Starting Procedure

Provides a step-by-step guide for starting the engine, including pulling the starter rope and managing the choke.

10.5 Operating the Machine

Explains how to operate the machine for processing material, including holding techniques and handling stuck tools.

10.6 Decommissioning

Details the procedure for switching off and properly setting down the machine after use.

Maintenance

11.1 Emission Control System

Discusses normal maintenance, replacement, and repair of emission control devices, noting warranty requirements.

11.2 Maintenance Personnel Qualifications

Outlines who is qualified to perform maintenance work described in the manual.

11.3 Maintenance Schedule

Presents a schedule of maintenance tasks, indicating frequency (daily, every 20 hrs, monthly, annually) for various checks.

11.4 Maintenance Work

Describes the benefits of performing maintenance in a workshop and details the process of cleaning the machine.

11.4.2 Topping Up With Fuel

Provides safety warnings and instructions for refueling the machine, emphasizing fire and health hazards.

11 Maintenance - Fueling Process

Details the process of topping up the fuel tank, including preparations and notes on unscrewing the fuel cap.

11.4.3 CheckingCleaning Air Cleaner

Guides the user through removing, checking, cleaning, and installing the air cleaner cartridge, with a notice on engine wear.

11.4.4 Lubricating the Machine

Explains the procedure for lubricating the machine using the zerk fitting, including how to operate the grease gun.

11.4.5 Spark Plug Maintenance

Provides instructions for checking, cleaning, and replacing the spark plug, including safety precautions for hot parts.

11.4.6 Checking Tool Holder Wear

Details how to check the tool holder for wear by measuring tool play and when replacement is necessary.

Malfunctions

Storage

13.1 Performing Storage Preparations

Outlines steps for preparing the machine for long-term storage, including emptying the fuel system and cleaning.

Accessories

14.1 Truck

Describes the Wacker Neuson truck accessory, its proper use, and restrictions.

14 Accessories - Placing Hammer on Truck

Provides instructions and cautions for safely placing the demolition hammer onto the truck accessory.

Technical Data

15.1 BH 23 Specifications

Lists detailed technical specifications for the BH 23 model, including dimensions, weight, and performance metrics.

15.1 BH 23 Drive Engine

Provides technical specifications for the drive engine of the BH 23, including manufacturer, type, displacement, and fuel/oil details.

15.2 BH 24 Specifications

Lists detailed technical specifications for the BH 24 model, including dimensions, weight, and performance metrics.

15.2 BH 24 Low Vib Specifications

Details technical specifications for the BH 24 Low Vib model, covering dimensions, weight, and vibration values.

15.2 BH 24 Low Vib Drive Engine

Provides technical specifications for the drive engine of the BH 24 Low Vib, including manufacturer, type, and fuel/oil details.

15.3 BH 65 Specifications

Lists detailed technical specifications for the BH 65 model, including dimensions, weight, and performance metrics.

15.3 BH 65 Drive Engine

Provides technical specifications for the drive engine of the BH 65, including manufacturer, type, and fuel/oil details.

Emission Control Systems Information and Warranty

16.1 Emission Control Background

Introduces emission regulations and explains exhaust and evaporative emissions and potential problems.

16.2 Limited Defect Warranty

Details the limited defect warranty for Wacker Neuson emission control systems, including coverage and duration.

16 Emission Control Systems - What is Covered

Lists components covered under the emission control system warranty and specifies systems like fuel metering, exhaust, air induction, and ignition.

16 Emission Control Systems - Exclusions

Outlines what is not covered by the emission control warranty, including owner abuse, neglect, and non-authorized parts.

16 Emission Control Systems - Owner Responsibility & Claims

Explains the owner's warranty responsibility for maintenance and the procedure for making a warranty claim.

Glossary

17.1 Use of Oxygenated Fuels

Explains the use of oxygenated fuels, approved percentages, and potential warranty implications.

EC Declaration of Conformity

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