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WAMGROUP MBF User Manual

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187 pages
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Table of Contents

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WAMGROUP MBF Specifications

General IconGeneral
Mixer trough materialStainless steel
Mixing tool materialStainless steel
Discharge valve typeSlide valve
Loading CapacityVaries by model
Control SystemManual or Automatic (PLC)
WeightVaries by model
DimensionsVaries by model
TypeHorizontal Single Shaft Batch Mixer

Summary

1.0 General Information

1.1 Scope of the Manual

Defines the manual's purpose and scope for valve installation, operation, and maintenance.

1.2 Symbols

Explains safety and information symbols used throughout the manual for clear communication.

1.3 Glossary and Terminology

Defines key terms and phrases used in the manual for accurate understanding.

1.4 Manufacturer's Data and Identification of the Valve

Provides essential information for identifying the valve and its components via ID plates.

1.5 Request for Assistance

Guides users on how to contact the manufacturer's service network for technical support.

1.6 Warranty

Outlines warranty terms and conditions, referencing the sales contract for details.

1.7 Exclusion of Responsibility

Details conditions under which the manufacturer is not liable for issues arising from misuse or improper installation.

2.0 Information Regarding Safety

2.1 General Safety Prescriptions

Provides fundamental safety rules, emphasizing the importance of following instructions to prevent accidents.

2.2 Safety Prescriptions for Transport and Handling

Details safe practices for moving and handling the valve to prevent injury and damage.

2.3 Safety Prescriptions for Installation

Outlines essential safety measures and legal compliance required during valve installation.

2.4 Safety Prescriptions for Use and Operation

Covers critical safety guidelines for operating the valve to protect users and the equipment.

2.5 Safety Prescriptions for Maintenance and Replacement of Components

Mandates safety procedures, including disconnection and PPE, before performing maintenance or part replacement.

3.0 Technical Information

3.1 General Description of the Valve

Introduces the VIB Slide Valves, their applications, construction materials, and design features.

3.2 Main Components

Identifies and illustrates the primary components of the VIB Slide Valve with a diagram.

3.3 Operating Principle

Explains how the VIB valve functions by lifting or wedging out material from the flow path.

3.4 Permitted Use

Specifies the intended applications and conditions for using VIB Slide Valves, including food-grade versions.

3.5 Improper Use Not Permitted

Lists prohibited uses, emphasizing safety and compliance with directives for correct operation.

3.6 Noise Level

Provides noise level data and factors influencing it, with advice on installation placement.

3.7 Environmental Operating Limits

Defines the operational boundaries for altitude, temperature, dust, and cold climates for safe valve performance.

3.8 Overall Dimensions and Technical Features

Refers to identification plates and Chapter 10 for valve dimensions, seal, and blade characteristics.

3.9 Safety and Information Signs

Instructs users to follow and maintain the legibility of safety and information signs on the valve.

3.10 Safety Devices

Discusses the necessity of safety devices like grids and limit switches for accident prevention during operation and maintenance.

4.0 Information Regarding Handling and Transport

4.1 Type of Packaging

Describes packaging selection criteria and displays symbols for safe lifting and handling.

4.2 Reception of Goods

Details procedures for inspecting goods upon arrival, reporting damages, and handling claims.

4.3 Lifting and Unloading Methods

Provides critical safety instructions for lifting and handling operations to prevent injuries and damage.

5.0 Installation and Fixing

5.1 Recommendations for Installation

Stresses the need for specialized technicians and safety plans during installation to prevent work accidents.

5.2 Storage or Shutdowns

Gives guidance on proper storage procedures for the valve, including safety conditions and cleaning after prolonged shutdowns.

5.3 Supply

States that valves are preassembled and tested; actuators and accessories are supplied separately.

5.4 Preparation

Instructs on removing packaging, fitting actuators, and performing mechanical analysis for effective use.

5.5 Installation and Fixing of the Valve

Covers critical safety warnings for lifting and handling, emphasizing the need for qualified personnel and proper equipment.

5.6 Assembly Instruction

Provides step-by-step instructions with diagrams for assembling the valve and its components.

7.0 Information Regarding Maintenance

7.1 Cleaning the Valve

Details procedures for cleaning the valve's exterior and interior, including specific warnings for ATEX conditions.

7.2 Lubrication

Outlines lubrication requirements for specific parts using conductive grease pastes and provides recommendations for routine cycles.

8.0 Replacement of Parts

8.1 Safety Recommendations for Replacement

Emphasizes that part replacement must be done by skilled technicians with proper safety measures and equipment.

8.2 Replacement of Worn Parts

Identifies wear parts (seals, bearings) and provides a procedure for their replacement.

8.3 Returning the Valve

Instructs on how to return a valve, emphasizing proper packaging and material residue removal.

8.4 Dismantling and Disposal

Guides on safe dismantling and disposal of valve components, adhering to waste management laws.

9.0 Information Regarding Faults

9.1 Trouble-shooting

Lists common problems, their possible causes, and recommended solutions for quick resolution.

9.2 Check-list in Case of Fault

Provides a detailed checklist for diagnosing valve and silo issues when problems persist.

10.0 Technical Data

11.0 Spare and Ware Parts

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