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Webasto 5011764 User Manual

Webasto 5011764
36 pages
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Sprinter Kiev
Extreme Climate - Underbody Condenser
Legend
1 Kiev HVAC assembly
2 Coolant pump
3 Condenser assembly
Special Tools
– Oetiker pliers
– Weather-Pack/Metric-Pack crimping pliers
– Hole saw kit
– Refrigerant recovery and recharge machine
– Riv-Nut installation tool
1
2
3
Mercedes Sprinter
2015 - 2018 3.0 Liter
170” Wheelbase
High Roof
For kit #5011764
Special instructions for these models
Part locations may differ slightly dependent
on the vehicle model.
Due to vehicle build variations, it may be
necessary to utilize an A/C compressor
manifold with downward-facing ports.
DOC P/N 5011864B KIT P/N 5011764 Printed in USA Webasto N.A., Inc.
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Webasto 5011764 Specifications

General IconGeneral
Model Number5011764
BrandWebasto
Fuel TypeDiesel
Voltage12 Volts
TypeAir

Summary

Introduction and Safety Guidelines

General Service and Safety Precautions

Essential safety rules, warnings, and personal protection for system servicing.

Refrigerants and Chemicals Handling

Guidelines for safe handling of refrigerants, oils, and chemicals to prevent injury.

System Flushing and Leak Testing

Procedures and precautions for flushing, purging, and leak testing the refrigeration system.

Legal and Environmental Compliance

Covers legal provisions for installation and prohibition of venting refrigerants.

Installation Preparation

General References and Vehicle Preparation

Notes on general practices, vehicle prep steps, and parts variations.

Kiev Bracket Installation

Step-by-step guide for mounting the Kiev HVAC unit brackets.

Component Installation

Condenser Installation

Instructions for drilling, fitting reinforcement brackets, and mounting the condenser.

A/C Hose Crimping Procedure

Detailed steps for properly crimping A/C hoses using specialized tools.

A/C Hose Installation

Diagram and instructions for routing and connecting A/C hoses to system components.

Coolant Hose Installation

Steps for installing coolant hoses, including T-fittings and routing.

Wiring Installation

Guide to routing and connecting electrical harnesses and components.

Final Assembly and System Charge

Kiev Condenser Unit Installation

Instructions for final installation of the Kiev unit and its connections.

Drain Hoses and Misc.

Procedures for installing drain hoses and other minor components.

A/C System Charge

Steps for charging the A/C system with refrigerant and lubricant.

System Diagrams

Wiring Diagram

Schematic representation of all electrical connections and components.

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