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General| Input Frequency | 50/60 Hz |
|---|---|
| Communication Interface | CAN bus |
| Operating Temperature | -20°C to +50°C |
| Storage Temperature | -40°C to +85°C |
| Cooling Method | Forced air cooling |
| Protection Features | Overvoltage, overcurrent, short circuit, overtemperature |
| Humidity | 5% to 95% non-condensing |
Defines safety symbols (Danger, Warning, Caution) used in the manual and their meanings.
Outlines the manual's purpose, target audience, and service scope.
Provides guidance on navigating and utilizing the manual's structure and sections.
Lists and defines key terms and acronyms used throughout the manual.
Lists reference documents relevant to the DVS system and their part numbers.
Explains how to use the troubleshooting guide by correlating symptoms with causes and actions.
Details precautions for preventing electrostatic discharge damage to electronic components.
Presents a key to diagnose problems by matching symptoms to probable causes and recommended actions.
Lists fault codes, their descriptions, and recommended troubleshooting actions.
Provides detailed troubleshooting actions corresponding to various fault codes and symptoms.
Lists and describes codes indicating the reason for charge termination.
Details procedures for accessing, maintaining, and upgrading the PowerStation cabinet.
Instructions for gaining access to components within the PowerStation cabinet's front and top enclosures.
Steps to open the front door and access components like the control board and power supplies.
Instructions for removing the lid to access terminals in the top section of the PowerStation cabinet.
Outlines routine maintenance tasks for the PowerStation cabinet, referencing another manual.
Describes the process for updating the DVS application software using a PC.
Details the procedure for upgrading application software via a PC connection, including bootloader mode.
Lists components within the PowerStation cabinet that can be replaced in the field.
Provides instructions for removing and installing the PowerStation door assembly.
Details the replacement procedure for front and rear cooling fans in the PowerStation.
Instructions for replacing the 12V power supply unit within the PowerStation.
Details the replacement procedure for the 5V/15V power supply in the PowerStation.
Provides steps for replacing the Power Stage assembly in the PowerStation.
Instructions for removing and replacing a Power Terminal in the PowerStation.
Details the procedure for replacing a contactor in the PowerStation cabinet.
Provides instructions for replacing thermal switches located on inductors.
Details the steps for removing and installing the Control Board in the PowerStation.
Instructions for removing and installing the Display Board in the PowerStation.
Details the procedure for removing and installing Current Sensors in the PowerStation.
Describes the mounting location of the Battery Monitor/Identifier (BMID) on the fast-charge-ready vehicle battery pack.
Explains how the BMID monitors battery parameters and communicates with the DVS system.
Provides guidance on troubleshooting common BMID failures, categorizing them by miswiring, programming, or actual BMID failure.
Step-by-step instructions for replacing a faulty BMID unit.
Details procedures for inspecting charging cables, data wires, and connectors for damage and proper connection.
Instructions for accessing components within the Power Supply cabinet, including front and rear panels.
Outlines routine inspection and maintenance tasks for the Power Supply cabinet.
Describes the procedure for measuring line-to-line voltage in the Power Supply cabinet.
Details the process for removing, testing, and replacing fuses in the Power Supply cabinet.
Provides guidance on troubleshooting the main contactor (K1) in the Power Supply cabinet.
Helps diagnose the root cause of a red fault light by checking thermal switches and related issues.
Provides steps for troubleshooting the main 120VAC circuit within the Power Supply cabinet.
Details how to troubleshoot thermal issues, including checking thermal switches and fans.
Provides instructions for testing the main rectifier (D1) in the Power Supply cabinet.
Guides troubleshooting efforts for the pre-charge circuitry within the DVS.
Provides test procedures for relays K2 and K3 in the Power Supply cabinet.
Details the procedure for testing rectifiers D2 and D3 in the Power Supply cabinet.
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