EXPLODED VIEW & PARTS LIST
ENGINE
40
NO. PART NO. DESCRIPTION QTY.
1 56477i-134 Bolt, M6x16 13
2 DF500iX-142
Self-tapping Screw,
ST4.2x16
3
3 DF500iX-205
Washer, φ5
1
4 DF500iX-206 Bumper Pad 1
5 DF500iX-102
Cylinder Head Cover,
Plastic
1
6 DF500iX-103 Cylinder Head Cover 1
7 DF500iX-200 Clamp 1
8 DF500iX-104 Breather Hose 1
9 DF500iX-105
Cylinder Head Cover
Gasket
1
10 DF500iX-106 Bolt, M5x12 2
11 DF500iX-107 Rocker Arm Assembly 2
12 DF500iX-108 Rocker Arm Core Shaft 2
13 DF500iX-109 Valve Spring 2
14 56477i-146 Valve Adjustment Cap 2
15 56477i-143 Valve Spring Seat 2
16 56477i-147 Valve Locker 4
17 DF500iX-113 Intake Valve Seal 2
18 56360iX-015 Bolt, M8x60 4
19 DF500iX-154 Nut, M6 1
20 DF500iX-153 Stud, M6x98 1
21 DF500iX-152 Bolt, M6x20 2
22 DF500iX-198 Clip Base 1
23 DF500iX-193
Recoil Starter Shroud,
Upper
1
24 DF680iX-124 Muffler 1
N.P. DF680iX-124.1 Spark Arrestor 1
25 DF500iX-148 Muffler Gasket 1
26 56202i-051 Bolt, M6x12 9
27 DF500iX-146
Muffler Exhaust
Manifold
1
28 56477i-163
Spark Plug, LG F6RTC
(NGK BPR6ES)
1
29 DF500iX-115 Cylinder Head 1
30 DF500iX-125
Carburetor Insulator
Gasket
1
NO. PART NO. DESCRIPTION QTY.
31 DF500iX-126 Carburetor Insulator 1
32 DF500iX-127 Carburetor Gasket 1
33 DF500iX-128 Stud, M6x95 2
34 DF680iX-129 Carburetor 1
35 DF500iX-203 LPG Hose 1
36 DF500iX-202 Fuel Hose Clamp 1
37 DF500iX-130 Fuel Hose 1
38 DF680iX-138 Air Filter Gasket 1 1
39 DF680iX-139 Air Filter Gasket 2 1
40 DF500iX-132 Intake Manifold 1
41 DF500iX-133 Nut, M6 2
42 DF500iX-134 Fuel Hose Clamp 1
43 DF500iX-135 Clamp 1
44
DF680iX-
136ASM
Air Filter Assembly 1
45 DF500iX-137 Air Filter Cover 1
46 DF500iX-138 Air Filter Element 1
47 DF500iX-140 Air Filter Base 1
48 DF500iX-141 Bolt, M6x18 2
49 DF500iX-117 Cylinder Head Gasket 1
50 56360iX-085 Pin, Ø10x16 2
51 DF500iX-119 Intake Valve 1
52 DF500iX-120 Exhaust Valve 1
53 DF500iX-121 Push Rod 2
54 56360iX-038 Valve Tappet 2
55 56477i-158 Piston Ring Set 1
56 56477i-159 Piston Pin Circlip 2
57 56477i-160 Piston 1
58 DF500iX-144 Piston Pin 1
59 DF500iX-145
Connecting Rod
Assembly
1
60 DF500iX-156
Crankcase Cover
Insulation Panel
1
61 DF500iX-157 Bolt, M8x25 7
62 DF500iX-158 Crankcase Cover 1
63 DF500iX-159 Crankcase Gasket 1
64 56477i-124 Pin, 8x14 2
65 56360iX-070 Bearing, TM6205 2