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Whirlwind 216 - Page Final Assembly Checklist

Whirlwind 216
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Installation
and
Servi
ce
Instructions
:
2FRiooCSB
Pneumatic
Division
Nort
h
America
Richland
,
Michigan
49
063
06E,
07E,
12E
Fllter
/
Regutator
Series
ISSUED:
No.,,ember,
1ggs
SuperMdes
: May, 1995
ECHI
"7.t9Cl5
_&WARNING
Tc
,_,d
unptwdlcublll
try98m
_,~can
ca.-
pe,_,.l
Injury
and propeny
ll•nwgr.
01.c:onnKI air
-.p1y
.,..
~e
911
* Unee conMCl9d
IO
We
pl'Dducl
bet.,,.
lllMllllatlon,
~CK~
Clpemo
wnllln
ti>•
.,.,,.._..
~-
,.,_..,
lem~,
•nd
1>111er
condltlona
11-.d
on
lll9M
II--.
ctl•na.
Medium
......t
lie
mol.-..e
If
8INlillnl_,.,......
la.._
INclng.
SMvtca
a~ng
to,.._.._
--In
111-.1-.
INUllnlon;IMVlca.
and
--.Ion
of,,,_,..,._
- lie
,..norm.el
by
knowlM19Hbill
personnel
wlto
~
i-
pneum8llC
,.mucu
a
..
to be applllld.
Aller
lrw1allatlon,
NMelng,
or
-rslon,
U-
aupply
llhcMllcl
lie cONWdoc:I
and
!ht
p-uct
198'eel
tor
proper
tunc:llon
and
lMUgt.
I auellllie
leai1a9t
LI
p
.....
m.
or
Iha produCI
oo.a
no1 oper11e property, do not put
lnlo
uu.
Wamlnv•
and
epecltlcaU-
on
th•
P"'duCI
•'-'kl
not
be~
by
p111nt.
ttc..
II
masking
la
not
poealble,
-ct
ycKW
loc:aJ
NpreNntall\lt
.
tor
roploc-t
label&.
Introduction
Follow
in
...
innuetions
when
insialling
. oper81ing.
or
aervUig
ll'la product.
Apr!i.cation
Limits
These i:irtici..cts
are
intrd-2
for
use
in
g-.1
IMPOI•
cOmpr8Aed
mir
sysl8mS
or'iy.
O~ng
Inlet
PreHure:
with Polycarbonate Bowl
with Metal
Bow1
kP•
1000
1700
paig
150
250
bar
10
.3
17.0
Note: The maximum recommenclad pressure
droi;>
for par1iculate
ftit11r
is 70
k?a
(10
psig, 0.7 bar).
Ambient
Tempereture R•no•:
with Polycarbonate Sowl
with
Metal
Bowl
Symbols
-4
!/®~
FilterfRegul•tor
06E
&
07E
Installation
o·c
to
s2·c
(32"F
to
, 2s•F)
o·c
to
ao·c
(32"F
to
17S"F)
Filt.,/Resiulator
12E
(Coal•scin;
Et.m•nt)
1.
The
ftfter/r"9ula1or V.Ould
be
inslaJed
with
r...,.....,le
aa:Miotilly
to.-
......Ce
wnenever
possible
-
r~r
servjee
kits aro llllDilable.
Kaei:>
pipe
er
tubing
lenguis to a min.mum
With
inside
deil/1
and
tr
..
of
cfort
and chips.
Pipe
joint
compound should
oe
used sparingly
and
aop~ed
only to
the
male
pipe
-
neiv~r
into
the
1emaJe
port.
Do
not
use
Tenonr
tape
tc
seal
pipe joints -
pieces
l'lave a tendency to break
off
and
lodge
inside the
unit
possibly
ca~
i
s
1
ng
malf\.:nCDon.
Also
.
new
pipe
or
hose
shouk::I
be
ITTs~lled
between
!Tie
h!ler/regula1or and
equipmwrt
beinc;
pn:t-=ted
.
2. The upstream
pii;>e
work
must
be
clear
of
accumulated dirt
end
6quids.
3.
Sel~
a filter/regulator location
a..s
close
as possible
to
tt>e
equiimient
being
pro1ec:
ed
.
. Install filt..r/regulator so that air flows
in
the direction of arrow
on
body.
S. Install filter
/r
egulator
verocally with the
bow1
drain
m~sm
at
the bottom.
Free
moisture
will thus drain into
!tie
sumi;>
rciu
iet zone") at !he bonom of
ttie bowl.
6. Gauge ports aro located on bolti sides
cf
the fttt..r/regulator
body
for your
corven
ience. It
1s
necessary
1D
install a gauge or socket pipe plugs imo
eact\ port Cluring
installabort
Operation
1.
Botn
rree
mo1Sture
and
so
l
lCIS
are removed
auiomancally
t>y
!Tie
tllte<
.
Ums
..,.,,
coa
lesc1
"9
elemerm 10.9. 12E
-•es)
also remo-e
01
1.
Foe
a:ialnong
units.
~
5 micrometer or•ftft81' is
recommendac
to
proteci
and
pftllong
the
life
of
tne
coaiescen1
finer
•em..,,,_
z.
Manual
or81n
fillen
must
be
or
..
necf regularly
betore
the
separated rnoll!Ure
and
01
1 reac:nes trie Doncm
of
tne
baflla
er
lll"CI
Ci!,.
.
J. The lllter
element
snouiO
be
remo,_,
_,.,.,
r~.d
wf'len ptes&Jre diffarmni&J
acrou
the
Mer
1s
69
kf'>a
(1
o
P'S19)
.
.t
.
Baler~
turning en tne air SUPPiy. turn tne knob '®n\llreiocXwW1 until
comprus1on
11
rat-
lrcm tne
i:ir.....,.
canlr'OI spring.
Then
un
llnob
dCdrWtM
and
lldjust r99ulalDI'
ID
Cl--1
do...-m
pr.aura.
This
l*ll'ltS
llt-..ut•
ID
build
up
llowly
1n
uie
downnum
line.
5.
To
dac:r•H
r89ut.lad
i:ireuure Mllings.
~
reset
flom
pr-..
tower
tllan
1l'le
~nal
Mfting requited. E.umple,
lowering
'lh•
--.:lary
prtlSSUle
ifom 550
ID
.t
10
kF>a
(80
ID
50
PllSI)
is Dell
acc:cmpishld
by
dropping the secondary
~reuure
to 350 kPa
(SO
psig).
tnen adjusling
upwatd
ID
410
kPa
(60 psig}.
6.
When
desirad secondary
preuure
fftllngs i'la.,,. been reached, push the
knoo
down
to
lock
tl'us
erasure
setting.
Service
.&
Caution
: Ol1conneet
or
shirt
olf
air
supply
anc:t
ellllauat Ibo prlmery
and
ucond•ry
prnaurH
blloro
Mrvicinv
11nlt.
Tumillg
t11e
Mlju.Ung
knob
counterdoeltwia•
doH
not
wnt
downatreem
prHeure
on
non-
rell9Ying
r.gul.iorL
Oownatraun
preuur•
must
bl
ftntecl
before
HNici119 regulator.
Hota:
Gruae
p.c:lrets
arw
aupplled
·
wtth
lclb
It.
~
1u-..<wtion
of
-la.
UM
only
mineral
baled
groaH
or
oll&.
Do
not
usa
synthetic
olla
lllch
~
Htera.
Do
not
uae
alllconeL
·
Note: Alter Hl"Vlclng unit,
tum
on
air
supply
•nd
ed)uat
.-gulldor
"'
v..
dHll'9d
downstnem
prn1ur1.
Cheek
unit
tar
leakL
Ir
laak-ve
occ11ra,
do
not
operate
condllCt
repair•
•nd
retest.
Servicing
Filter
Element
-
A.
06E
& 07E
Units
(Refer to
F"igure
1.)
1.
Unser-the
bottom
lhrudad
collar
anCI
remove bowl.
2. Unscrew
the
baffle
and than remove lalement.
~.
Cean
all
internal
!)arts
and
bowl
beiore
ru.uembling.
See
polyartlcnate
bowl
ouning
sec:ion. IMPORTANT:
The
06E Filler/R19Ulatcr will not operate
prooerly
ff
11-.e
deft~.or
(or
rubber
spac11r
ff
using an 06E ads>rt>er) is not
installed
i;>roperty
.
The
06E deflectcr (or rubber
spKW)
must
be
instaAad
berween
!ti•
filter
s1em
and the filter body.
.t.
lns;all new element
S. Anacti balfle and finger tighten firmly.
6.
Rei;>
lace bowl seat .
lightly
lubricate new seal :c assist wilh retainng it in
JX>sition
.
7. Ins
tan
bowl
i
mo
body
and
tiQht.,, collar: torque:
OGE
eollar from 3.2 to 3.6
N-m
(28
tc
32
in-lbs).
07E
collar - from
5.-1
to
5.9
N"fTl
('8
to
52
in-lbs)_
ffiwARNING
FAI
LU
RE
OR
IMPROPER
SELECTION
OR
IMPq()PE,R
VSE
OF THE PROOVCTS
J.NO
I
OR
SYSTEMS
DESCRIBED
HERElN
OR
RELATED
ITEMS CAH CAUSE
CEATh.
PERSONAL
INJURY
ANO PROPE.RTY OAMAGE_
nus
c:ocumton
l ano
oltler
nbmaron
tran
The
~-
u subSldra11es
and
a..aD"IOrlZ!'d
ois
rr1bu
1o
ri pr
O'll"Or
ptOduc
uiC11or
sysrem options
bt
h..nner n¥esu;.a1ion
:r,-
users
h•""9
le<:Mc.aJ u;>erns.e. n s
.mponan1
NI
you
IJ\liyle
al
up«2S
o1
pir
~
.
nouding ronsPQuences ot atty
'2iurt
anc
r
~
tnt
ntormatian
conc:em:ng U\t
p1oouc:1
01
s~tem
ti
t~e
c:urren1
proWc
ealllog.
Due
10
1111
v.11•ry
of
oporatng
c:oncrhons
ano aophc;uons
ltw
11'\es•
prodvaS
OI
J:yS1ems
. tne user. 11\tough U O'llll'I
an.iys1s
and
IHlf'li;I.
lS
sc~ty
r
~soonsrtH
ror m&k.-.g tf'le
MaJ
HledlOn
of
U\e
pttOJas
.ana
sys1ems
MlO'
usu
r
f'\9
in
a.
1
aJ
I
pertormanet
.
s.1~
and
~,n.,g
requ~ts
ol
17\e
apphatron arr
me1.
The
proouc:s
descn
b
eod
hete.n
. i"tduc:hn9 wflhOUI
limitation
,
product
!m:atutn,
soe<:n<:.1
""1S
.
Ots'9"'
·
•vol•c•ir-;
and
pralg
,
•rr
s.uOjtd
1c
c:l\11191
O)'Tht
C<imlW!Y
ano
o su
bSJCha
r
l!S
ar
:lil
y
ume
wrU'tout
no1ce.
EXT!'IA COPI
ES
OF
THESE
I
NSr.:lUCTIONS
Ai:IE
AVAJU.BlE
FOR INCLUSION IN
EO
UIP
),(0
/T /
MA
INTENA.NCE
MANUALS
THAT
UTIUZE
THESE PRODUCTS. CONTACT
YC UP LOC AL REPRESENTATIV E

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