Contents
16.05.17 Working Instructions WIDOS MAXIPLAST Page 4 of 41
1.
1.1.
1. DESCRIPTION OF PRODUCT .......................................................................................................... 6
DESCRIPTION OF PRODUCT .......................................................................................................... 6DESCRIPTION OF PRODUCT .......................................................................................................... 6
DESCRIPTION OF PRODUCT .......................................................................................................... 6
1.1.
1.1.1.1.
1.1. Application and prescribed use ......................................................................................................... 6
Application and prescribed use ......................................................................................................... 6Application and prescribed use ......................................................................................................... 6
Application and prescribed use ......................................................................................................... 6
1.2.
1.2.1.2.
1.2. Safety measures .................................................................................................................................. 6
Safety measures .................................................................................................................................. 6Safety measures .................................................................................................................................. 6
Safety measures .................................................................................................................................. 6
1.3.
1.3.1.3.
1.3. Conformity ............................................................................................................................................ 6
Conformity ............................................................................................................................................ 6Conformity ............................................................................................................................................ 6
Conformity ............................................................................................................................................ 6
1.4.
1.4.1.4.
1.4. Overview............................................................................................................................................... 7
Overview............................................................................................................................................... 7Overview............................................................................................................................................... 7
Overview............................................................................................................................................... 7
1.5.
1.5.1.5.
1.5. Designation of product ........................................................................................................................ 7
Designation of product ........................................................................................................................ 7Designation of product ........................................................................................................................ 7
Designation of product ........................................................................................................................ 7
1.5.1 Technical data ....................................................................................................................................................... 7
1.5.1.1 WIDOS MAXIPLAST
MAXIPLASTMAXIPLAST
MAXIPLAST General data ........................................................................................................... 7
1.5.1.2 Heating element ............................................................................................................................................... 8
1.5.1.3 Planer ................................................................................................................................................................. 8
1.5.1.4 Basic machine with table support ............................................................................................................... 8
1.6.
1.6.1.6.
1.6. Equipment and accessories: ............................................................................................................... 9
Equipment and accessories: ............................................................................................................... 9Equipment and accessories: ............................................................................................................... 9
Equipment and accessories: ............................................................................................................... 9
2.
2.2.
2. SAFETY RULES .............................................................................................................................. 10
SAFETY RULES .............................................................................................................................. 10SAFETY RULES .............................................................................................................................. 10
SAFETY RULES .............................................................................................................................. 10
2.1.
2.1.2.1.
2.1. Explanation of the different symbols ................................................................................................ 10
Explanation of the different symbols ................................................................................................ 10Explanation of the different symbols ................................................................................................ 10
Explanation of the different symbols ................................................................................................ 10
2.2.
2.2.2.2.
2.2. Obligations of the owner ................................................................................................................... 10
Obligations of the owner ................................................................................................................... 10Obligations of the owner ................................................................................................................... 10
Obligations of the owner ................................................................................................................... 10
2.3.
2.3.2.3.
2.3. Obligations of the user ...................................................................................................................... 11
Obligations of the user ...................................................................................................................... 11Obligations of the user ...................................................................................................................... 11
Obligations of the user ...................................................................................................................... 11
2.4.
2.4.2.4.
2.4. Measure of organisation ................................................................................................................... 11
Measure of organisation ................................................................................................................... 11Measure of organisation ................................................................................................................... 11
Measure of organisation ................................................................................................................... 11
2.5.
2.5.2.5.
2.5. Information about safety precautions .............................................................................................. 11
Information about safety precautions .............................................................................................. 11Information about safety precautions .............................................................................................. 11
Information about safety precautions .............................................................................................. 11
2.6.
2.6.2.6.
2.6. Instructions for the staff.................................................................................................................... 11
Instructions for the staff.................................................................................................................... 11Instructions for the staff.................................................................................................................... 11
Instructions for the staff.................................................................................................................... 11
2.7.
2.7.2.7.
2.7. Structural modifications on the machine ......................................................................................... 11
Structural modifications on the machine ......................................................................................... 11Structural modifications on the machine ......................................................................................... 11
Structural modifications on the machine ......................................................................................... 11
2.8.
2.8.2.8.
2.8. Danger while handling the machine ................................................................................................ 12
Danger while handling the machine ................................................................................................ 12Danger while handling the machine ................................................................................................ 12
Danger while handling the machine ................................................................................................ 12
2.9.
2.9.2.9.
2.9. Danger caused by electrical energy ................................................................................................ 12
Danger caused by electrical energy ................................................................................................ 12Danger caused by electrical energy ................................................................................................ 12
Danger caused by electrical energy ................................................................................................ 12
2.10.
2.10.2.10.
2.10. Specific dangers ................................................................................................................................ 12
Specific dangers ................................................................................................................................ 12Specific dangers ................................................................................................................................ 12
Specific dangers ................................................................................................................................ 12
2.10.1 Danger of burning / heating element, protective box, welding area ....................................................... 12
2.10.2 Danger by stumbling over electric wires ....................................................................................................... 12
2.10.3 Danger by cutting / squeezing / catching ...................................................................................................... 13
2.11.
2.11.2.11.
2.11. Warranty and liability ........................................................................................................................ 13
Warranty and liability ........................................................................................................................ 13Warranty and liability ........................................................................................................................ 13
Warranty and liability ........................................................................................................................ 13
3.
3.3.
3. DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14
DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14
DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14
4.
4.4.
4. ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15
ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15
ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15
4.1.
4.1.4.1.
4.1. Elements on the basic machine / table support .............................................................................. 15
Elements on the basic machine / table support .............................................................................. 15Elements on the basic machine / table support .............................................................................. 15
Elements on the basic machine / table support .............................................................................. 15
4.2.
4.2.4.2.
4.2. Elements at the heating element ...................................................................................................... 16
Elements at the heating element ...................................................................................................... 16Elements at the heating element ...................................................................................................... 16
Elements at the heating element ...................................................................................................... 16
4.3.
4.3.4.3.
4.3. Element at the planer ........................................................................................................................ 17
Element at the planer ........................................................................................................................ 17Element at the planer ........................................................................................................................ 17
Element at the planer ........................................................................................................................ 17
5.
5.5.
5. STARTING AND OPERATING ....................................................................................................... 18
STARTING AND OPERATING ....................................................................................................... 18STARTING AND OPERATING ....................................................................................................... 18
STARTING AND OPERATING ....................................................................................................... 18
5.1.
5.1.5.1.
5.1. Starting ............................................................................................................................................... 18
Starting ............................................................................................................................................... 18Starting ............................................................................................................................................... 18
Starting ............................................................................................................................................... 18
5.1.1 Change of the reduction inserts ....................................................................................................................... 18
5.2.
5.2.5.2.
5.2. Welding process ................................................................................................................................ 19
Welding process ................................................................................................................................ 19Welding process ................................................................................................................................ 19
Welding process ................................................................................................................................ 19
6.
6.6.
6. WELDING RECORD AND TABLES ................................................................................................ 22
WELDING RECORD AND TABLES ................................................................................................ 22WELDING RECORD AND TABLES ................................................................................................ 22
WELDING RECORD AND TABLES ................................................................................................ 22
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