22
Part Number 550-142-785/0812
GWI
Series 2 Gas-Fired Water Boilers – Boiler Manual
Follow all procedures given in this manual and
“OperatingInstructions”whenoperatingtheboiler.
Failure to do so could result in severe personal injury,
death or substantial property damage.
1. See page 26 (or boiler “Operating Instructions” label) for
“OperatingInstructions.”
2. Raiseroomthermostattocallforheat.
a. Whileattemptingtosatisfytheheatdemand,thecontrol
module monitors the boiler temperature changes via the
temperature sensor and determines whether or not the
availablehotwaterwillsatisfythedemand,onlyrunning
thecirculator.Ifadditionalheatisneeded,thesequence
continues.WhenDHW(ifused)callsforheat,sequence
above is bypassed.
3 Blowerandcirculatorenergize.Afterpressureswitchproves
airflow, ignition control starts a 30-second prepurge.
4. Control module sparks the pilot and opens pilot valve in main
gas valve.
a. Ifpilotdoes not light within 15 seconds, pilot valve is
closedandsparkgeneratoristurnedoff.Controlmoduleiniti-
ates a 15-second postpurge, then starts a new cycle.
b. Ifpilotdoes light and control module senses flame cur-
rent,sparkgeneratoristurnedoffandmainvalveopens.
c. Natural Gas - Ifpilotdoesnotlightwithin15seconds,
pilotvalveisclosedandsparkgeneratoristurnedoff.Control
module waits 5 minutes, then attempts to ignite pilot again.
Thiscyclewillcontinueindenitelyifpilotignitioncontroldoes
not sense pilot flame.
5. During main burner operation:
a. Ignitioncontrolmonitorspilotame.Ifsignalislost,main
gasvalveclosesandsparkstarts.Ignitioncontrolsstarts
a flame-proving cycle as in step 5, above.
b. Ifpowerisinterrupted,mainandpilotgasvalvesclose.
Ignitioncontrolwillstartagainatstep3,left,whenpower
is restored.
6. When the water temperature limit switch opens, the blower
shutsoff,causingthepressureswitchtoopen.Theignition
control then closes the main gas valve. The circulator continues
to run.
7. Whenthethermostatopens(demandsatised),theignition
control closes pilot and main gas valves. Blower and circulator
shut down.
8 Boilerisnowintheoff(stand-by)cycle.
9. Repeatsteps1through7severaltimestoverifycontrolsare
operating correctly.
10.Returnthermostat(s)tonormalsetting.
11. Set the thermostat heat anticipator as instructed in the wiring
diagram(andonboilerwiringdiagramlabel).
9a Sequence of operation