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Woodward 3103 User Manual

Woodward 3103
52 pages
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Product Manual 26734
(Revision H, 7/2022)
Original Instructions
3103 Gas Valve with
EM35MR Electric Powered Actuator
Installation and Operation Manual
Released

Table of Contents

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Woodward 3103 Specifications

General IconGeneral
BrandWoodward
Model3103
CategoryControl Unit
LanguageEnglish

Summary

Warnings and Notices

Overspeed / Overtemperature / Overpressure Warnings

Important safety warnings regarding prime mover shutdown devices for overspeed, etc.

Personal Protective Equipment Warnings

Warnings about risks and required personal protective equipment (PPE).

Start-up Warnings

Safety advice for preparing for emergency shutdowns during start-up.

Electrostatic Discharge Awareness

Electrostatic Precautions

Precautions to prevent damage to static-sensitive electronic parts from ESD.

Regulatory Compliance

European Compliance for CE Marking

Compliance details for CE marking, including Pressure Equipment and ATEX Directives.

Other European Compliance

Compliance with other European Directives like ATEX (Valve), EMC, Machinery, RoHS.

North American Compliance

Compliance details for North American hazardous locations, including CSA certification.

Special Conditions for Safe Use

Ambient and Fuel Temperature Limits

Specifies operating ambient and fuel temperature ranges and wiring requirements.

Explosion Hazard Warnings

Critical warnings about explosion hazards, including flame paths and wiring practices.

Chapter 1. GENERAL INFORMATION

Introduction

Overview of the EM35MR actuator and 3103 gas valve system.

EM35MR Actuator Description

Details the EM35MR actuator's components and features.

Resolver Description

Explains the function and accuracy of the resolver for position feedback.

Applications Overview

Discusses suitable applications and operational notes for the 3103/EM35MR.

Chapter 2. INSTALLATION

Unpacking and Inspection

Guidance on unpacking, checking for damage, and storage of the equipment.

Power Requirements

Details the electrical power input specifications for the EM35MR actuator.

EM Actuator/3103 Gas Valve Installation

Instructions for mounting the valve assembly, including support and drain port usage.

Piping Installation Guidelines

Information on flange connections, gaskets, bolts, and alignment for piping.

Electrical Connections and Wiring

Instructions for making electrical connections, including grounding and shielded wiring.

Chapter 3. DESCRIPTION OF OPERATION

EM35MR Actuator Operation

Explains the internal workings of the EM35MR actuator, including motor and gearbox.

3103 Gas Valve Operation

Describes how the 3103 gas valve meters flow and its sealing mechanisms.

Water Ingress Protection

Advises on protecting the actuator assembly from water damage.

Chapter 4. ACTUATOR/VALVE CALIBRATION

EM35MR Actuator/3103 Gas Valve Calibration

Outlines calibration procedures and importance for DLE and non-DLE systems.

Chapter 5. TROUBLESHOOTING AND FIELD REPLACEMENT

General Troubleshooting Approach

General advice on diagnosing and resolving faults in the governing system.

Troubleshooting Guide

A table listing common problems, symptoms, and solutions for the valve/actuator.

EM35 Actuator Field Replacement Procedure

Step-by-step guide for replacing the EM35 actuator without recalibration.

Chapter 6. VALVE SIZING-NON-DLE APPLICATIONS

Determination of Effective Area

Formulas and steps to determine the required effective area for valve sizing.

Valve Sizing and Effective Area Tables

How to use tables to select the valve size based on effective area and travel.

Demand for Specific Flows

Method to determine required demand values for specific flow points.

Chapter 7. MAINTENANCE

General Maintenance Guidelines

Visual inspection and frequency recommendations for valve assembly maintenance.

Chapter 8. PRODUCT SUPPORT AND SERVICE OPTIONS

Product Support Options

Available options for resolving installation or performance issues with Woodward products.

Product Service Options

Factory options for servicing products, including repair and remanufacture.

Returning Equipment for Repair

Procedures for returning equipment for repair, including authorization and packing.

Replacement Parts Identification

Information required when ordering replacement parts.

Engineering Services and Technical Support

Details on engineering services, product training, and technical assistance.

Contacting Woodward Support

How to find and contact Woodward distributors and service facilities.

Revision History

Declarations

Declaration of Incorporation - EM35MR Actuator

Declaration for EM35MR Actuator as partly completed machinery.

Declaration of Incorporation - 3103 Gas Valve

Declaration for 3103 Gas Valve as partly completed machinery.

EU Declaration of Conformity - 3103 Gas Valve

Conformity declaration for 3103 Gas Valve related to PED directive.

Declaration of Incorporation - EM/TM Resolver

Declaration for EM/TM Resolver as partly completed machinery.

EU Declaration of Conformity - EM/TM Resolver

Conformity declaration for EM/TM Resolver related to ATEX directive.

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