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Worcester Greenstar CDi Compact User Manual

Worcester Greenstar CDi Compact
72 pages
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UK/IE
INSTALLATION COMMISSIONING AND SERVICING INSTRUCTIONS
WALL HUNG RSF GAS FIRED CONDENSING COMBINATION BOILER
Greenstar CDi Compact
6720646608-00.1Wo
FOR SEALED CENTRAL HEATING SYSTEMS AND MAINS FED DOMESTIC HOT WATER
6 720 803 800 (2012/11)
The appliances are for use with:
Natural Gas or L.P.G. (Cat.II 2H 3P type C13, C33 & 53)
Natural Gas: 28CDi Compact GC number 47-406-44
32CDi Compact GC number 47-406-46
36CDi Compact GC number 47-406-48
L.P.G.: 28CDi Compact GC number 47-406-45
32CDi Compact GC number 47-406-47
36CDi Compact GC number 47-406-49

Table of Contents

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Worcester Greenstar CDi Compact Specifications

General IconGeneral
ModelGreenstar CDi Compact
TypeCombination Boiler
Fuel TypeNatural Gas
EfficiencyUp to 94%
ErP RatingA
MountingWall-mounted
Output24kW
Dimensions (HxWxD)690mm x 390mm x 280mm

Summary

KEY TO SYMBOLS AND SAFETY INSTRUCTIONS

KEY TO SYMBOLS

Explains warning symbols, keywords, and additional symbols used in the manual.

SAFETY PRECAUTIONS

Details crucial safety rules for gas leaks, boiler operation, and general safety.

PRE-INSTALLATION

CLEANING PRIMARY SYSTEMS

Instructions for cleaning heating systems, including flushing and water treatment advice.

CONDENSATE PIPE WORK

Guidance on internal and external condensate pipe installation and disposal methods.

BOILER LOCATION AND CLEARANCES

Specifies requirements for boiler installation location and necessary clearances.

FLUE OPTIONS

Describes available flue types, lengths, and installation considerations for flue systems.

FLUE TERMINAL POSITIONS

Provides detailed diagrams and measurements for correct flue terminal placement.

PLUME MANAGEMENT TERMINAL POSITIONS

Explains how to position terminals for plume management and related clearances.

INSTALLATION

WALL MOUNTING TEMPLATE & FLUE OPENING

Guides on using the template for wall mounting and drilling flue openings.

HANGING THE BOILER

Step-by-step guide on how to safely hang the boiler onto the wall frame.

FLUE INSTALLATION

Instructions for installing horizontal flue components and using lubricants.

ELECTRICAL

Guidance on connecting the mains electrical supply and accessing wiring connections.

COMMISSIONING

PRE-COMMISSIONING CHECKS

Essential checks to perform before starting the commissioning process, including water and gas connections.

FILLING THE SYSTEM

Detailed steps for filling the heating system with water and venting air.

STARTING THE APPLIANCE

Crucial safety precautions for starting the boiler and ensuring it's not run empty.

COMMISSIONING

General guidelines for combustion settings and checks, emphasizing factory presets.

CHECKING THE GAS INLET PRESSURE

Procedure for measuring and verifying the gas inlet pressure using a manometer.

CHECKING THE GAS RATE

How to measure gas rate and check CO/CO2 ratios for proper combustion.

GAS RATING TEST

Steps for performing a gas rating test to ensure correct appliance settings.

CHECKING FOR LEAKS DURING OPERATION

Procedure for checking gas connections for leaks while the boiler is operating.

SERVICE AND SPARES

INSPECTION AND SERVICE

Initial checks and procedures for routine inspection and servicing of the boiler.

CHECKING FLUE INTEGRITY

How to check the flue system's integrity and sample points for performance.

CHECKING THE GAS INLET PRESSURE

Reminder to check gas inlet pressure and refer to Section 5.5.1.

FAN PRESSURE TEST

Procedure for performing a fan pressure test to diagnose heat cell issues.

FAN PRESSURE

Details on how to perform and interpret the fan pressure test.

FLUE GAS ANALYSIS

Instructions for carrying out flue gas analysis to ensure correct combustion.

CLEANING THE HEAT EXCHANGER

Steps for accessing and cleaning the boiler's heat exchanger.

CLEANING THE PRIMARY HEAT EXCHANGER

Methods for cleaning the heat exchanger channels using specific tools.

REPLACEMENT OF PARTS

General cautions and checks before and after replacing gas-related components.

FAULT FINDING AND DIAGNOSIS

FAULT CODES

Lists and explains locking and blocking fault codes and their possible causes.

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