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Xylem Flygt 3201 - Major Service

Xylem Flygt 3201
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Service of the... Action
Cable
1. If the outer jacket is damaged, replace the cable.
2. Check that the cables do not have any sharp bends and are not
pinched.
Connection to power Check that the connections are properly tightened.
Electrical cabinets Check that they are clean and dry.
Impeller
1. Check the impeller clearance.
2. Adjust the impeller, if necessary.
Stator housing Drain all liquid, if any.
Insulation
1. Check that the resistance between the earth (ground) and
phase lead is more than 5 megohms.
2. Conduct a phase-to-phase resistance check.
Junction box Check that it is clean and dry.
Level regulators Check the condition and functionality.
Lifting device Check that local safety regulations are followed.
Lifting handle
1. Check the screws.
2. Check the condition of the lifting handle.
3. Replace if necessary.
O-rings
1. Replace the oil plug O-rings
2. Replace the O-rings at the entrance or junction cover.
3. Grease the new O-rings.
Overload protection and other
protections
Check the correct settings.
Personnel safety devices Check the guard rails, covers, and other protections.
Rotation direction Check the impeller rotation.
Oil housing Fill with new oil, if necessary.
Terminal board Check that the connections are properly tightened.
Thermal contacts Check the resistance of the leakage sensor.
Normally closed circuit; interval 0–1 ohm.
Thermistor Check the resistance is between 20–250 ohms and the measured
voltage is maximum 2 V DC.
Voltage and amperage Check the running values.
Major service
For a major service, take this action, in addition to the tasks listed under intermediate
service.
Service of the... Action
Support and main bearing Replace the bearings with new bearings.
Maintenance
38 Flygt 3201 Installation, Operation, and Maintenance Manual

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