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Xylem LOWARA ecocirc PRO User Manual

Xylem LOWARA ecocirc PRO
36 pages
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Installation, Operation
and Maintenance Manual
ecocirc PRO
High efficiency hot water circulation pump

Table of Contents

Questions and Answers:

Xylem LOWARA ecocirc PRO Specifications

General IconGeneral
BrandXylem
ModelLOWARA ecocirc PRO
CategoryWater Pump
LanguageEnglish

Summary

1 Introduction and Safety

1.1 Introduction to the Manual

Manual's purpose: guide installation, operation, and maintenance of the ecocirc PRO pump.

1.2 Safety Guidelines

Covers safety precautions, danger levels, symbols, and user safety for safe operation.

1.2.2 User Safety Details

Details safety for qualified/inexperienced users, electrical hazards, PPE, and general safety rules.

2 Handling and Storage

2.1 Packed Unit Handling

Measures to prevent contamination during transport, installation, and storage of the unit.

2.2 Unit Inspection Upon Delivery

Procedures to check package/unit integrity and report damages or missing components promptly.

2.3 Unit Handling Precautions

Guidelines for safe handling, emphasizing electrical hazards, avoiding injury to people and property.

2.4 Storage Recommendations

Recommendations for storing the unit: covered, dry, away from heat, protected from dirt and vibrations.

3 Technical Description

3.1 Product Designation and OEM

Identifies the product as a domestic hot water circulation pump and mentions special OEM applications.

3.2 Features and Functions Overview

Details pump features like speed control, temperature control, standby mode, and error codes by part number/model.

3.3 Data Plate Information

Explains information on the data plate: serial number, input power, ingress protection, voltage, frequency.

3.4 Model Number Interpretation

Explains model number interpretation: series name, connection size, maximum head, and pump housing material.

3.5 Main Components and Accessories

Lists and identifies main pump components and accessories with corresponding numbers and descriptions.

3.6 Intended Use and Pumped Liquids

Specifies use for domestic hot water systems and lists requirements for pumped liquids (clean, non-aggressive).

3.7 Improper Use Warnings

Highlights prohibited uses: flammable/explosive liquids, explosive atmospheres, and aggressive liquids like seawater.

4 Installation

4.1 Installation Safety Precautions

Emphasizes safety instructions, PPE, suitable tools, and compliance with regulations during installation.

4.2 Installation Area Requirements

Specifies requirements for the installation area: dry rooms, protection from freezing, and permitted mounting positions.

4.3 Hydraulic Connection Guidelines

Details hydraulic connection requirements, stressing technician expertise, piping sizing, and proper seals.

4.3.1 Hydraulic System Guidelines

Provides guidelines for system installation, pipe support, cleaning, and specific component usage like check valves.

4.3.2 Installation Sequence and Positions

Outlines the installation sequence, permitted positions for the unit, and connection tightening procedures.

4.3.3 Pump Motor Rotation

Explains how to rotate the pump motor for optimal positioning in vertical and horizontal installations.

4.3.4 Pump Insulation

Describes using the thermal insulation shell for energy saving and to insulate the pump housing.

4.4 Electrical Connection Safety

Stresses need for qualified technicians, emphasizes unplugging unit before work, and proper grounding.

4.4.1 Electrical Grounding

Details the importance of proper grounding for electrical connections to prevent lethal electric shocks.

4.4.2 Electrical Connection Steps

Provides steps for preparing the power cord, cable gland, and connecting wires to the terminal block safely.

4.4.3 Timer Connection Guide

Explains the steps for connecting a 3-pin timer unit to the pump motor housing correctly.

5 Use and Operation

5.1 Operational Precautions

Safety warnings: discharged liquid, electrical hazards, hot surfaces, dry run prohibition, and shut-off valve use.

5.2 Pre-Operation Checks

Verification steps before first start: installation complete, system flushed, and system filled/air purged.

5.3 First Time Starting

Describes connecting the plug to mains and checking unit operation: no leaks, noise, or vibrations.

5.4 Air Purge Procedure

Explains the built-in air purge function for models with potentiometer knob and how to activate it for removing air.

5.5 Timer Programming Guide

Details programming a plug-in timer unit for automatic circulation control based on usage times.

5.6 Pump Operation Modes

Covers pump operation modes: fix speed, variable speed, temperature control, LED indicators, and protection features.

5.6.5 LED Indicator Function

Details the green operation light on the knob for indicating modes and error codes.

5.6.6 Motor Overtemperature Protection

Describes the pump's self-protection against high temperatures using an internal sensor and algorithm.

5.6.7 Dry Run Protection

Explains the function protecting the unit from dry running by monitoring input power and cycling operation.

5.6.8 Power Down Reset (PDR)

Details the PDR function, a special dry run protection, that restarts the pump after power supply termination.

5.6.9 Temperature Sensor Error Mode

Describes the emergency mode activated by interrupted temperature sensor signal, affecting potentiometer control.

6 Maintenance and Service

6.1 Maintenance Precautions

Safety measures for maintenance: technician role, PPE, suitable tools, and caution with hot/cold liquids.

6.2 Routine Maintenance Tasks

Routine maintenance: check supply cord integrity every 6 months, and clean the unit exterior.

6.3 Pump Disassembly Procedure

Procedure for pump disassembly: disconnect power, close pipes, loosen nut, check for foreign objects/wear.

6.4 Motor and Pump Replacement

Guidance on replacing pump motors and units, including seals and potential hydraulic performance changes.

7 Troubleshooting Guide

7.1 Troubleshooting Precautions

Safety for troubleshooting: technician role, observe use/maintenance chapters, contact support for unresolved issues.

7.2 Error Signal Interpretation

Explains pump diagnostics and malfunction detection via alternating short/long LED light flashes.

7.3 Pump Not Running Issues

Lists causes for pump failure (connection, heat, blockage) and remedies like checking connections or disassembly.

7.4 Intermittent Pump Operation

Addresses intermittent operation, often due to interrupted water temperature signals, requiring pump replacement.

7.5 Pump Noise Causes

Identifies causes for pump noise: insufficient air purge, foreign objects, or worn bearings; suggests remedies.

8 Technical Information

8.1 Operating Environment Limits

Specifies ambient temperature (0-50°C), humidity (max 95%), and liquid temperature requirements for the pump.

8.2 Pumped Liquid Specifications

Details suitability for drinking water, requirements for liquids (clean, non-aggressive), and temperature/hardness limits.

8.3 Electrical Characteristics Summary

Provides supply voltage (100-240V), power consumption (3-9W/3-27W), insulation class (F), and appliance class (I).

8.4 Mechanical Characteristics Data

Details ingress protection (IP44/IP42), temperature class (TF95), max pressure (1 MPa), and sound level (<40 dB).

8.5 Dimensions and Weights Table

Presents dimensional drawings and weight specifications (0.9-1.4 kg) for different ecocirc PRO models.

8.6 Hydraulic Performance Curves

Displays hydraulic curves for fix speed and variable speed models, showing head, flow rate, and power consumption.

8.7 OEM Model Variations

Explains customized OEM versions, mentioning Product Specification Sheets and differences from standard versions.

9 Product Disposal and WEEE

9.1 Disposal Safety Precautions

Safety warnings for disposal: use specialized companies, avoid environmental contamination, and follow recycling guidelines.

9.2 WEEE Information (50 Hz)

Information on Waste Electrical and Electronic Equipment (WEEE): separate collection and environmentally compatible disposal.

10 EU Declaration of Conformity

Product Identification and Manufacturer

Details apparatus model/product, manufacturer name/address, and object of declaration (circulation pump).

Conformity Legislation and Standards

Lists Union harmonization legislation (LV, EMC, Eco-design, RoHS) and relevant harmonized standards.

11 Warranty Information

11.1 Warranty Details Reference

Directs users to the sales contract documentation for detailed warranty information.

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