Yale Veracitor GCC040VX

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Figure 19. Yanmar 2.6L and 3.3L Diesel Engine Maintenance and Lubrication Points

Maintenance Schedule

113

Main Page

Foreword3
To Owners, Users, and Operators3
Table of Contents5
Warning9
Model Description12
General14
Operator Protection Equipment15
Nameplate16
Safety Labels17
Display Switch Cluster25
Display Switch Cluster - Right-Side Display25
Inputs25
Display Switch Cluster - LCD Screen and Warning and Indicator Lights33
Operator Controls42
Operating Procedures61
General61
Know Your Lift Truck61
Stability and Center of Gravity63
Capacity (Weight and Load Center)64
Impact Sensor65
Inspection before Operation66
Checks with the Engine Stopped66
Operator Checklist67
Mounting and Dismounting67
Operator Passwords68
Starting Procedures69
Starting Procedures, Trucks with Key Switch69
Starting Procedures, Trucks with Keyless Start Option70
Checks with the Engine Running72
Load Weighing Sensor73
Set Load Weight to Zero74
Engine Shutdown74
Engine Modes (Generation 2 ECO-Elo)75
Operating Techniques76
Basic Operating Procedures76
Driving and Direction Changes82
Seat Switch Sensor84
Standard Operator Presence System85
Optional Operator Presence System86
Standard Transmission86
Techtronix 100 Transmission87
Inching89
Steering (Turning)90
Load Handling, General91
Load Handling, Lifting, Lowering, and Tilting92
Load Handling, How to Engage and Disengage a Load95
Load Handling, Traveling98
Load Handling, Emergency Load Lowering102
Highway Trucks, Rail Cars, and Docks104
Attachments105
Disconnecting Attachment Hydraulic Quick-Disconnect Hoses105
Connecting Attachment Hydraulic Quick-Disconnect Hoses106
Stopping107
Parking107
Maintenance108
General108
Serial Number Data109
How to Move a Disabled Lift Truck109
How to Tow the Lift Truck109
How to Put a Lift Truck on Blocks110
How to Raise the Drive Tires110
How to Raise the Steering Tires111
How to Clean a Lift Truck111
Maintenance Schedule112
Maintenance Procedures Every 8 Hours or Daily137
How to Make Checks with the Engine Stopped137
Tires and Wheels137
Safety Labels139
Mast, Carriage, Header Hoses, Lift Chains, and Attachment139
Operator Restraint System141
Emergency Locking Retractor (ELR)143
Hood and Seat Latches143
Engine Compartment144
Paper Application144
Fuel, Oil, and Coolant Leaks, Check146
Hydraulic Hoses146
Coolant Hoses146
Steering Column Gas Cylinder146
Transmission146
Hydraulic System Oil147
Engine Oil148
Air Filter153
Forks153
Forks, Remove153
Forks, Inspect156
Forks, Install156
Forks, Adjust157
How to Make Checks with the Engine Running159
Indicator Lights, Horn, Fuses, and Relays159
Service Brakes161
Brake Fluid Level161
Operation, Check161
Parking Brake162
Engine Oil Pressure163
Cooling System163
Steering System165
Control Levers and Pedals165
Lift System Operation165
How to Add Fuel to the Lift Truck166
Liquefied Petroleum Gas (LPG)166
LPG Tank, Remove167
LPG Tank, Fill170
LPG Tank, Install171
Gasoline or Diesel Fuel172
Wheels and Tires172
General172
How to Change a Solid Rubber Tire (GC/GLC Series)172
Remove and Install the Tire on the Wheel173
Pneumatic Tire with Tube, Repair175
Remove Wheels from Lift Truck175
Remove Tire from Wheel176
Tire Removal, Two-Piece Wheel178
Tire Removal, Three- and Four-Piece Wheels179
Install Wheel in Tire179
Tire Installation, Three- or Four-Piece Wheel181
Tire Installation, Two-Piece Wheel182
Add Air to Pneumatic Tires with Tube182
Install the Wheels184
Pneumatic Tubeless Tire, Repair184
Remove Tire from Lift Truck184
Remove Tire from Wheel185
Install Tire on Wheel186
Add Air to Pneumatic Tubeless Tire190
Install the Wheels190
Solid Rubber Tires on Pneumatic Wheels, Change191
Remove Tire from Wheel191
Install Tire on Wheel192
Dual Drive Wheels, Install194
Jump-Starting the Lift Truck195
Jump-Starting Using a Battery Charger195
Jump-Starting Using Another Lift Truck195
Operating Procedures for a New or Rebuilt Engine196
Changes to the Overhead Guard196
How to Put Internal Combustion Engine (Ice) Trucks in Storage196
Short-Term Storage197
Long-Term Storage198
While the Lift Truck Is in Storage198
How to Put Batteries in Storage198
Putting a Stored Lift Truck Back into Service199
How to Move a Lift Truck on Atransport199
Loading200
Unloading201
Preparation for Use202
Preparation after Transport202

Yale Veracitor GCC040VX

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