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Yamaha 2014 MT-07 Service Manual

Yamaha 2014 MT-07
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2014
SERVICE MANUAL
MT07A
1XB-28197-E0

Table of Contents

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Yamaha 2014 MT-07 Specifications

General IconGeneral
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Displacement689 cc
Bore x Stroke80.0 mm x 68.6 mm
Compression Ratio11.5:1
Maximum Torque68.0 Nm (6.9 kg-m) @ 6, 500 rpm
Fuel SystemFuel Injection
Ignition SystemTCI
TransmissionConstant Mesh, 6-speed
Final DriveChain
Front SuspensionTelescopic forks
Front BrakeHydraulic dual disc, Ø 282 mm
Rear BrakeHydraulic single disc, Ø 245 mm
Front Tyre120/70 ZR17M/C (58W)
Rear Tyre180/55 ZR17M/C (73W)
Dimensions (L x W x H)2, 085 mm x 745 mm x 1, 090 mm
Seat Height805 mm
Wheelbase1, 400 mm
Minimum Ground Clearance140 mm
Wet Weight179 kg
Fuel Tank Capacity14 L
Maximum Power74.8 PS (55.0 kW) @ 9, 000 rpm
Rear SuspensionSwingarm (Link type suspension)

Summary

GENERAL INFORMATION

IDENTIFICATION

Details about vehicle and model identification labels.

FEATURES

Overview of the FI system, ABS outline, and multi-function meter unit.

SPECIAL TOOLS

List of necessary special tools for tune-up and assembly with part numbers.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Vehicle dimensions, weight, and model codes.

ENGINE SPECIFICATIONS

Detailed engine type, displacement, bore, stroke, compression, fuel, and oil specifications.

CHASSIS SPECIFICATIONS

Details on frame, wheels, tires, brakes, suspension, and drive chain.

ELECTRICAL SPECIFICATIONS

System voltage, ignition, ECU, battery, lights, and indicators specifications.

TIGHTENING TORQUES

General and specific tightening torques for fasteners and engine components.

LUBRICATION POINTS AND LUBRICANT TYPES

Specifies lubrication points and recommended lubricants for engine components.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE

Comprehensive chart detailing maintenance intervals and jobs based on mileage and time.

ADJUSTING THE VALVE CLEARANCE

Detailed procedure for measuring and adjusting valve clearance on a cold engine.

SYNCHRONIZING THE THROTTLE BODIES

Procedure for synchronizing throttle bodies using vacuum pressure.

BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)

Detailed procedure for bleeding the ABS hydraulic brake system to remove air.

CHANGING THE ENGINE OIL

Step-by-step guide for draining old oil and replacing the oil filter cartridge.

CHASSIS

FRONT WHEEL

Procedures for removing, disassembling, checking, and installing the front wheel.

REAR WHEEL

Procedures for removing, disassembling, checking, and installing the rear wheel.

FRONT BRAKE

Detailed procedures for removing, disassembling, checking, and installing front brake components.

REAR BRAKE

Detailed procedures for removing, disassembling, checking, and installing rear brake components.

ABS (ANTI-LOCK BRAKE SYSTEM)

Procedures for removing, checking, and installing the ABS hydraulic unit and related components.

HANDLEBAR

Procedures for removing, checking, and installing handlebar components.

FRONT FORK

Procedures for removing, disassembling, checking, and assembling front fork legs.

STEERING HEAD

Procedures for removing, checking, and installing the steering head components.

REAR SHOCK ABSORBER ASSEMBLY

Procedures for handling, removing, checking, and installing the rear shock absorber assembly.

SWINGARM

Procedures for removing, checking, and installing the swingarm and related components.

CHAIN DRIVE

Procedures for removing, checking, and installing the drive chain, sprockets, and related parts.

ENGINE

ENGINE INSPECTION

Procedures for measuring compression pressure and checking related engine components.

ENGINE REMOVAL

Detailed steps for removing the engine and its related components.

CAMSHAFTS

Procedures for removing, checking, and installing camshafts and related parts.

CYLINDER HEAD

Procedures for removing, checking, and installing the cylinder head and gasket.

VALVES AND VALVE SPRINGS

Procedures for removing, checking, and installing valves, springs, seats, and guides.

GENERATOR AND STARTER CLUTCH

Procedures for removing, checking, and installing the stator coil, generator rotor, and starter clutch.

ELECTRIC STARTER

Procedures for removing, checking, and assembling the starter motor.

CLUTCH

Procedures for removing, checking, and installing clutch components.

SHIFT SHAFT

Procedures for removing, checking, and installing the shift shaft and stopper lever.

OIL PUMP

Procedures for removing, disassembling, checking, and assembling the oil pump.

OIL PAN

Procedures for removing, checking, and installing the oil pan and oil strainer.

CRANKCASE

Procedures for separating, checking, assembling, and installing the crankcase.

CONNECTING RODS AND PISTONS

Procedures for removing, checking, and installing connecting rods and pistons.

CRANKSHAFT AND BALANCER SHAFT

Procedures for removing, checking, and installing crankshaft and balancer shaft components.

TRANSMISSION

Procedures for removing, checking, and assembling the transmission, shift drum, and forks.

COOLING SYSTEM

RADIATOR

Procedures for removing, checking, and installing the radiator and related components.

OIL COOLER

Procedures for removing, checking, and installing the oil cooler and related hoses.

THERMOSTAT

Procedures for checking and installing the thermostat and its cover.

WATER PUMP

Procedures for removing, disassembling, checking, and assembling the water pump.

FUEL SYSTEM

FUEL TANK

Procedures for removing, checking, and installing the fuel tank and fuel pump.

AIR FILTER CASE VALVE

Procedures for removing, checking, and installing the air filter case valve.

THROTTLE BODIES

Procedures for removing, checking, cleaning, and installing throttle bodies and injectors.

INTAKE SOLENOID

Procedures for removing and checking the intake solenoid and vacuum lines.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Circuit diagram, sidestand operation, and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Circuit diagram and troubleshooting for the electric starting system.

CHARGING SYSTEM

Circuit diagram and troubleshooting for the battery charging system.

LIGHTING SYSTEM

Circuit diagram and troubleshooting for headlights, taillights, and signals.

SIGNALING SYSTEM

Circuit diagram and troubleshooting for turn signals, brake lights, and horn.

COOLING SYSTEM

Circuit diagram related to the cooling system, specifically the radiator fan.

FUEL INJECTION SYSTEM

Circuit diagram, ECU self-diagnostics, and troubleshooting for the fuel injection system.

FUEL PUMP SYSTEM

Circuit diagram and troubleshooting for the fuel pump system.

IMMOBILIZER SYSTEM

Circuit diagram, general information, parts replacement, and troubleshooting for the immobilizer system.

ABS (ANTI-LOCK BRAKE SYSTEM)

Circuit diagram, maintenance, troubleshooting outline, and fault codes for the ABS.

ELECTRICAL COMPONENTS

Identification and checking procedures for various electrical components.

TROUBLESHOOTING

TROUBLESHOOTING

General guide for starting failures, idling issues, performance problems, and handling.

SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE

Tables detailing fault codes, symptoms, possible causes, and self-diagnosis procedures.

EVENT CODE TABLE

Table listing event codes, their symptoms, possible causes, and remarks.

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