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Yamaha 4ACMH - User Manual

Yamaha 4ACMH
329 pages
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90894-62983-01Worldwide Edition
RIGGING GUIDE
2014

Table of Contents

Questions and Answers

Yamaha 4ACMH Specifications

General IconGeneral
Max. Output2.9 kW (4 HP)
Fuel Induction SystemCarburetor
Starting SystemManual
Ignition SystemCDI
Lubrication SystemWet sump
Gear Ratio2.08 (27/13)
Steering ControlTiller handle
Full Throttle RPM Range4000 - 5000 rpm
Weight27 kg
Shaft Length15 in
Engine Type4-stroke, SOHC, 2-valve
Gear ShiftForward, Neutral
Fuel Tank CapacityExternal tank

Summary

Installation

Uncrating Procedure (For Typical Steel Frame)

Step-by-step procedure for safely removing the outboard motor from its steel crate.

Mounting the Outboard Motor

Instructions on correctly positioning and mounting the outboard motor onto the boat transom.

Mounting the Remote Oil Tank

Instructions and considerations for installing a remote oil tank for specific engine models.

Propellers

Propeller Specifications

Details on propeller types and their design matching outboard motors.

Propeller Selection

Guidance on choosing the appropriate propeller based on operating load and boat type.

2014 Propeller Applications

Specific propeller applications for 2014 models across different engine power ranges.

Standard Propeller

Specifications and part numbers for standard propellers across various horsepower ranges.

Standard Propellers (Shift Dampener System [SDS])

Standard propellers with SDS for improved shifting and noise reduction, compatible with specific engine models.

Reliance Series Propellers (STD)

Polished stainless steel propellers for 150PS+ engines, offering aggressive performance and anti-cavitation.

Reliance Series Propellers (Shift Dampener System [SDS])

Reliance series propellers with SDS, requiring a special spacer for improved shifting and noise reduction.

Saltwater Series Propellers

Stainless steel propellers designed for offshore use, offering high thrust and anti-cavitation performance.

Saltwater Series II Propellers (STD)

Stainless steel propellers for offshore boats, featuring polished finish and large diameter for mid-range efficiency.

Saltwater Series II Propellers (Shift Dampener System [SDS])

Saltwater Series II propellers with SDS, reducing shock and noise during shifting.

Saltwater Series HS4 Propellers (STD)

Four-blade stainless steel propellers for V6 engines, enhancing acceleration and stability.

Saltwater Series HS4 Propellers (Shift Dampener System [SDS])

Four-blade HS4 propellers with SDS, designed for better acceleration and stable operation.

VMAX Series Propellers

Polished stainless steel propellers for high-speed, lightweight boats, offering better performance than ventilated types.

Performance Series Propellers

Stainless steel propellers with vents for improved acceleration and top-end performance, suitable for bass boats.

High Performance Series Propellers

Small hub propellers with progressive pitch for high-performance runabouts, featuring through-hub exhaust for acceleration.

WOT Operation Range Table

Table showing recommended RPM ranges for various engines at Wide-Open-Throttle for propeller selection.

Remote Controls

Remote Control Types and Applications

Overview of throttle control systems (Push/Pull) and compatible models.

703 Side Mount Remote Control [Mechanical RC]

Description and part numbers for the 703 side mount mechanical remote control.

704 Binnacle Mount Remote Control [Mechanical RC]

Details on 704 binnacle mount mechanical remote controls, including lever and control box types.

6 X3 Concealed Remote Control [Mechanical RC]

Information on concealed mechanical remote controls with integrated emergency shut-off switches.

6 X5 Binnacle Mount Remote Control [Mechanical RC] (For US)

Specific binnacle mount remote control for US market, designed for triple engine applications.

6 X6 Binnacle Mount Remote Control [DEC]

Details on binnacle mount DEC remote controls, offering electronic throttle and shift without mechanical cables.

DEC Engine Selection

Procedure for selecting the engine type for DEC remote control units.

Remote Switch Types and Applications

Information on combination switch panels and single IG switches with panels.

Combination Switch Panel (IG Switch and Emergency Stop Switch) Single IG Switch w; Panel

Details on switch panels combining IG and emergency stop functions.

Remote Control Cables

Guide to selecting the correct remote control cable length based on boat routing.

Selecting the Cable Length

Examples and guidelines for measuring and selecting the appropriate remote control cable length.

Remote Control Attachment Kit

Components and part numbers for remote control attachment kits, including torque specifications.

Digital Electronic Remote Control Wire Harness

Wire harnesses for DEC systems, including main and dual station configurations.

Tiller Handles

6 X4 Multi-Function Tiller Handle

Description of Yamaha's multi-function tiller handle, its features and applications.

Multi-Function Tiller Handle Kit (For US)

Kit contents for installing the multi-function tiller handle on US models, including various harness and cable lengths.

Tiller Handle Kit Contents

List of components included in tiller handle kits for F25A (6BP) and 50-90/F40-F115 models.

Wiring Diagram (For US)

Wiring diagram for 6X4 multi-function tiller handles used in US models, illustrating connections.

Conventional Gauge (6 Y5 & 6 Y7)

Mounting the Meters

Procedures for installing gauges to electrical start models, ensuring readability and proper angle.

Analog Tachometer

Information on analog tachometers, their applications, and models.

Digital Tachometer

Details on digital tachometers, including applications and dimensions.

Speedometer

Information on speedometer types, applications, and calibration methods.

Fuel Management Gauge

Functions and applications of the fuel management gauge, including fuel flow and economy data.

Fuel Sensor Installation

Guidelines for installing the fuel sensor, including location, orientation, and connection methods.

Coolant Pressure Meter

Details on coolant pressure meters, including applications, dimensions, and installation instructions.

Coolant Temp. Meter

Information on coolant temperature meters, their applications, dimensions, and sensor installation.

Digital Network Gauge (6 Y8)

Initial Gauge Setup

Procedure for initial setup of digital network gauges when multiple engines are installed.

Troubleshooting

Table of common system and gauge issues, their causes, and solutions.

Digital Network Gauge (6 Y8) Function Table

Table detailing the functions supported by the 6Y8 digital network gauge across various engine models.

Digital Network Premium Gauge (6 Y9)

Network Wiring Diagrams

Diagrams illustrating network wiring for various gauge and engine configurations.

Single Station w; 6 Y9 Gauge Single Engine Application (6 X6 binnacle mount Digital Electronic Control)

Wiring diagram for single station, 6Y9 gauge, single engine with 6X6 binnacle mount DEC.

Single Station w; 6 Y8 Gauge Single Engine Application (6 X6 binnacle mount Digital Electronic Control)

Wiring diagram for single station, 6Y8 gauge, single engine with 6X6 binnacle mount DEC.

Single Station w; 6 Y9 Gauge Single Engine Application (6 X7 concealed Digital Electronic Control)

Wiring diagram for single station, 6Y9 gauge, single engine with 6X7 concealed DEC.

Single Station w; 6 Y8 Gauge Single Engine Application (6 X7 concealed Digital Electronic Control)

Wiring diagram for single station, 6Y8 gauge, single engine with 6X7 concealed DEC.

Single Station w; 6 Y9 Gauge Twin Engine Application

Wiring diagram for single station, 6Y9 gauge, twin engine applications.

Single Station w; 6 Y8 Gauge Twin Engine Application

Wiring diagram for single station, 6Y8 gauge, twin engine applications.

Single Station w; 6 Y9 Gauge Triple Engine Application

Wiring diagram for single station, 6Y9 gauge, triple engine applications.

Dual Station w; 6 Y8 Gauge Single Engine Application

Wiring diagram for dual station, 6Y8 gauge, single engine application.

Dual Station w; 6 Y9 Gauge Twin Engine Application

Wiring diagram for dual station, 6Y9 gauge, twin engine application.

Dual Station w; 6 Y8 Gauge Twin Engine Application

Wiring diagram for dual station, 6Y8 gauge, twin engine application.

Dual Station w; 6 Y9 Gauge Triple Engine Application

Wiring diagram for dual station, 6Y9 gauge, triple engine application.

Dual Station w; 6 Y8 Gauge Triple Engine Application

Wiring diagram for dual station, 6Y8 gauge, triple engine application.

Battery

Recommended Battery

Recommended battery specifications (CCA, MCA, RC) for 4-stroke and 2-stroke engines.

Battery Wiring

Wiring guidelines for single and multi-engine battery installations, including isolator usage.

Appendix

Pre-Delivery Inspection (PDI)

Checklist for pre-delivery inspection of outboard motors to ensure customer satisfaction.

Digital Network Gauge Rigging Kit Contents

Rigging kit contents for square style gauges for Japan.

Digital Network Premium Gauge Rigging Kit Contents

Rigging kit contents for single engine premium gauges for EU, ANZ, GEN.

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