Yamaha EF6600DE - User Manual

Generator
LIT-19626-01-77
7CC-F8199-15
PRINTED ON RECYCLED PAPER
PRINTED IN CHINA
2011.02-0.1×1 !
(E)
EF6600DE
EF6600D
OWNER’S MANUAL
Read this manual carefully before operating this machine.
7CC-F8199-15_hyoshi 11.2.18 13:21 Page 1

Summary

Introduction

Identification Number Records

Records for model and serial numbers to assist in ordering spare parts.

Understanding Manual Notations

Safety and Information Notations

Explains safety alert symbol, WARNING, NOTICE, and TIP notations used in the manual.

Location of Important Labels

Safety Warning Labels Overview

Identifies crucial safety labels on the generator, including electrical, exhaust, and hot warnings.

Safety Information

Generator Operational Safety Guidelines

Covers safe usage, avoiding modification, keeping children away, and proper carrying.

Exhaust Fumes Hazard Warning

Warns about poisonous carbon monoxide from exhaust fumes and the need for ventilation.

Fuel Safety Precautions

Flammable and Poisonous Fuel Handling

Covers safe refueling, spill prevention, and fuel contact first aid.

Engine and Muffler Heat Warnings

Hot Surface and Clearance Safety Advice

Advises on avoiding hot engine/muffler parts and maintaining clearance to prevent overheating.

Electric Shock Prevention

Electrical Safety Measures and Grounding

Details measures to prevent electric shock, including operation in wet conditions and grounding.

Generator Connection Procedures

Connection Notes and Extension Cord Guidelines

Guidelines on connecting to buildings, avoiding parallel connection, and using extension cords.

Generator Description

EF6600 DE Component Identification

Identifies key components of the EF6600DE generator model.

EF6600 D Component Identification

Identifies key components of the EF6600D generator model.

Control Panel EF6600 DE

EF6600 DE Control Panel Overview

Lists and describes the functions of controls on the EF6600DE control panel.

Control Panel EF6600 D

EF6600 D Control Panel Overview

Lists and describes the functions of controls on the EF6600D control panel.

Control Functions

Engine Switch and Oil Warning Light Operation

Explains the operation of the engine switch and the function of the oil warning light.

Starter Switch Operation (EF6600 DE)

Describes the operation of the electric starter switch for the EF6600DE model.

AC Switch (N.F.B.) Operation

AC Switch Function and Overload Protection

Details the AC switch's function, overload protection, and notice for overload reset.

Economy Control Switch Function

Economy Control Switch Operation

Explains how the economy control switch affects engine speed and efficiency.

Voltage Adjuster Functionality

Voltage Adjuster Operation

Describes the purpose and operation of the voltage adjuster for output voltage.

G.F.C.I. Receptacle Safety and Test

G.F.C.I. Receptacle Test Procedure

Guide on testing the Ground Fault Circuit Interrupter receptacle for proper function.

Fuel System Components

Fuel Tank Cap and Fuel Cock Lever

Explains removal of the fuel tank cap and the operation of the fuel cock lever.

Grounding Terminal Information

Generator Grounding Procedure

Details the importance and procedure for grounding the generator for shock prevention.

Pre-Operation Checks

Fuel Level and Type Check

Guides the user on checking fuel level, capacity, and recommended fuel type before operation.

Engine Oil Management

Engine Oil Level Check and Refill Procedure

Instructions for checking and refilling engine oil to the correct level.

Generator Grounding and Battery Installation

Generator Grounding Requirement Reinforcement

Reiterates the necessity of grounding the generator for electrical safety.

Battery Installation (For EF6600 DE)

Provides instructions for installing the battery, including fluid check and lead connection.

Generator Operation

Starting the Engine Procedure

Step-by-step guide on how to start the generator engine.

Starting the Engine - Model Specifics

Electric Starting Model (EF6600 DE) Start Steps

Specific steps for starting the EF6600DE using the electric starter.

Manual Starting Model (EF6600 D) Start Steps

Specific steps for starting the EF6600D using the recoil starter.

Application Range and Load Management

Generator Load Capacity and Usage Guidelines

Information on the generator's load capacity and advice for using various electrical devices.

Connecting AC Devices to Generator

Connecting AC Devices and Voltage Adjustment

Procedures for connecting AC devices, monitoring voltage, and using the voltage adjuster.

Connecting 120 V and 240 V Devices

Using the 4-Blade Receptacle for Dual Voltage

How to use the 4-blade receptacle for 120V and 240V power sources.

Stopping the Engine

Engine Shutdown Procedure

Step-by-step guide for safely shutting down the generator engine.

Periodic Maintenance

Periodic Maintenance Overview and Schedule

Introduction to periodic inspection, adjustment, and lubrication schedules.

Spark Plug Maintenance

Spark Plug Inspection and Torque Specifications

Instructions for inspecting spark plugs, checking gap, and tightening torque.

Carburetor Adjustment

Carburetor Adjustment Recommendation

Advice on seeking dealer assistance for carburetor adjustments.

Engine Oil Replacement

Engine Oil Draining Procedure

Steps for safely draining used engine oil.

Adding Engine Oil

Engine Oil Refill Procedure

Guidance on refilling engine oil with correct type and quantity.

Air Filter Maintenance

Air Filter Cleaning and Oiling Procedure

Detailed steps for cleaning, drying, and oiling the air filter element.

Fuel Cock Maintenance

Fuel Cock Cleaning Procedure

Steps for cleaning the fuel cock cup, gasket, and strainer.

Fuel Tank Filter Maintenance

Fuel Tank Filter Cleaning Procedure

Instructions for removing, cleaning, and reinstalling the fuel tank filter.

Muffler Screen and Spark Arrester Maintenance

Removal of Muffler Components

Steps for removing the muffler cover, cap, and screen for maintenance.

Cleaning and Reassembly of Muffler Components

Muffler Screen and Spark Arrester Cleaning Procedure

Procedures for cleaning carbon deposits and reassembling muffler parts.

Battery Maintenance (For EF6600 DE)

Replenishing Battery Fluid and Safety Warnings

Instructions for checking and adding battery fluid, along with critical safety warnings.

Recommended Battery Specifications

Battery Specifications

Lists the recommended battery type and capacity for the EF6600DE.

Fuse Replacement (For EF6600 DE)

Fuse Replacement Procedure

Steps for replacing a blown fuse, including the specified fuse rating.

G.F.C.I. Receptacle Test

G.F.C.I. Receptacle Test Procedure

Guide on testing the Ground Fault Circuit Interrupter receptacle for proper function.

Troubleshooting

Engine Wont Start Issues Diagnosis

Diagnosing common causes for the engine failing to start.

Generator Power Output Issues Diagnosis

Troubleshooting steps when the generator fails to produce power.

EF6600 DE Engine Start Troubleshooting Flow

Engine Start Troubleshooting Guide (EF6600 DE)

A visual flowchart to diagnose and resolve engine starting problems for the EF6600DE.

Troubleshooting Engine Start Issues (EF6600 DE)

Battery;Starter Motor and Oil Level Issue Diagnosis

Addresses potential issues with the battery, starter motor, and engine oil level.

Spark Plug Check Troubleshooting Flow

A troubleshooting guide for checking the spark plug's condition and gap.

EF6600 D Engine Start Troubleshooting Flow

Engine Start Troubleshooting Guide (EF6600 D)

A visual flowchart to diagnose and resolve engine starting problems for the EF6600D.

Storage Preparation

Fuel Draining for Long-Term Storage

Procedure to drain fuel from the tank and carburetor for long-term storage.

Engine Protection for Storage

Engine Storage Preparation Steps

Steps to protect the engine from corrosion during storage.

Battery Storage Procedure (For EF6600 DE)

Battery Storage Guidelines

Instructions for storing the battery correctly to maintain its condition.

Exhaust Emission Control System Components

Emission Control System Component List

Lists components of the exhaust emission control system and their acronyms.

Specifications

Generator Dimensions Specifications

Technical specifications for the generator's physical dimensions.

Engine Specifications

Technical details about the generator's engine.

Generator Electrical Specifications

Technical details regarding the generator's electrical output and safety features.

Wiring Diagram

EF6600 DE Wiring Diagram and Color Codes

Provides the wiring diagram and color code key for the EF6600DE model.

Wiring Diagram

EF6600 D Wiring Diagram and Color Codes

Provides the wiring diagram and color code key for the EF6600D model.

Battery Tray Installation (For EF6600 DE)

Battery Tray Installation Steps

Illustrates the procedure for installing the battery tray onto the generator.

Engine Hanger Installation

Engine Hanger Installation Steps

Illustrates the procedure for installing the engine hanger onto the generator.

Optional Parts Installation

Two Wheel Kit Installation

Instructions for installing an optional two-wheel kit for easier portability.

Yamaha 3-Year Limited Warranty

Warranty Period and Coverage Details

Outlines the duration and scope of the 3-year limited warranty for Yamaha generators.

Customer Responsibilities under Warranty

Details the owner's obligations for maintenance and reporting defects.

General and Specific Warranty Exclusions

Lists conditions and parts not covered by the warranty.

Warranty Transfer and Emission System Coverage

Emission Control System Warranty Coverage

Explains the warranty coverage for the generator's emission control system.

Warranty Transfer Procedure

Describes the process for transferring the remaining warranty to a new owner.

Warranty Questions, Service, and Dealer Responsibilities

Warranty Questions and Answers

Addresses common questions regarding warranty coverage and responsibilities.

Customer Service and Dealer Responsibilities

Information on obtaining warranty service and dealer roles.

California Evaporative Emission Control Warranty

Owners Warranty Rights and Obligations

Explains owner's responsibilities and rights under the California emission warranty.

Manufacturers Warranty Coverage

Details the warranty period for the evaporative emission control system.

California Emission Control Warranty (SORE)

Owners Warranty Rights and Obligations

Outlines owner responsibilities and rights for emission control warranty.

Manufacturers Warranty Coverage

Details the warranty period for emission-related parts on SORE engines.

Emission Control Warranty - Warranted Parts

List of Warranted Parts for Emissions

Lists components covered under the emissions warranty.

Emission Control Warranty - Owner Responsibilities and Exclusions

Owners Responsibility for Emission Systems

Emphasizes using genuine Yamaha parts for emission system maintenance.

Exclusions for Emission System Warranty

Lists conditions that void the emission system warranty.

Yamaha Extended Service (Y.E.S.) Program

Y.E.S. Program Benefits and Enrollment

Explains the advantages and enrollment process for the Yamaha Extended Service plan.

Generator Warranty Registration

Warranty Registration Procedure

Instructions for registering the generator for warranty coverage online or by mail.

Yamaha EF6600DE Specifications

General

Brand	Yamaha
Model	EF6600DE
Category	Generator
Language	English