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General| Displacement | 599 cc |
|---|---|
| Bore x Stroke | 67.0 x 42.5mm |
| Compression Ratio | 12.8:1 |
| Transmission | 6-speed |
| Final Drive | Chain |
| Front Tire | 120/70 ZR17 |
| Rear Tire | 180/55 ZR17 |
| Seat Height | 850 mm |
| Ground Clearance | 130 mm |
| Fuel System | Fuel Injection |
| Ignition | Digital TCI |
| Rear Suspension | Monocross, fully adjustable |
| Front Brake | Dual 310 mm discs, 4-piston calipers |
| Rear Brake | 220 mm disc, single-piston caliper |
| Engine Type | Liquid-cooled, 4-stroke, DOHC, inline 4-cylinder |
| Front Suspension | 41mm inverted telescopic fork; 4-way adjustable, 4.7-in travel |
| Fuel Capacity | 17 liters |
| Dry Weight | 165 kg |
Explains how important information is distinguished using symbols like WARNING, CAUTION, and NOTE.
Information on Vehicle Identification Number and Model Label.
Outline of the FI System, YCC-T, YCC-I, and instrument functions.
Details on preparation for removal/disassembly, parts, and procedures.
Lists and illustrations of special tools required for service.
Provides dimensions, wheelbase, ground clearance, and weight specifications.
Covers engine type, displacement, bore, stroke, compression, fuel, oil, oil filter, oil pump, and cooling system specs.
Details frame, wheels, tires, brakes, steering, front and rear suspension, and drive chain specs.
Covers voltage, ignition, ECU, coils, magneto, rectifier, battery, and lighting specifications.
Specifies general and engine/chassis tightening torques for fasteners.
Lists lubrication points and recommended lubricant types for engine and chassis.
Chart detailing periodic maintenance items, routines, and intervals.
Maintenance procedures for engine components.
Maintenance procedures for chassis components.
Procedures for removing and installing seats, battery, and related components.
Procedures related to the front wheel assembly.
Procedures related to the rear wheel assembly.
Procedures for the front brake system.
Procedures for the rear brake system.
Procedures related to the handlebars and controls.
Procedures related to the front fork suspension.
Procedures related to the steering head assembly.
Procedures related to the rear shock absorber.
Procedures related to the swingarm.
Procedures related to the drive chain and sprockets.
Procedures for removing the exhaust pipe assembly and disconnecting various leads and hoses.
Procedures related to camshafts, timing chain, and cylinder head cover.
Procedures related to the cylinder head, gasket, and bolts.
Procedures for removing, checking, and installing valves, springs, and related components.
Procedures for removing and installing generator and starter clutch components.
Procedures for removing and installing the pickup rotor and sensor.
Procedures for removing, disassembling, checking, and assembling the starter motor.
Procedures for removing, checking, and installing clutch components.
Procedures for removing, checking, and installing the radiator.
Procedures for removing and installing the oil cooler.
Procedures for removing, checking, and installing the thermostat.
Procedures for removing, disassembling, checking, and installing the water pump.
Procedures for removing and installing the fuel tank and fuel pump.
Procedures for removing and installing the air filter case and injectors.
Procedures for removing, checking, and installing throttle bodies and sensors.
Procedures for checking and removing air induction system components.
Information on ignition system circuit diagram and troubleshooting.
Information on starting system circuit diagram and troubleshooting.
Information on charging system circuit diagram and troubleshooting.
Information on lighting system circuit diagram and troubleshooting.
Information on signaling system circuit diagram and troubleshooting.
Information on cooling system circuit diagram and troubleshooting.
Information on fuel injection system circuit diagram and troubleshooting.
Information on fuel pump system circuit diagram and troubleshooting.
Checking procedures for various electrical components.
General guidance for troubleshooting and referencing manual procedures.
Lists possible causes for engine starting failures, categorized by system.
Potential causes for incorrect engine idling speed, covering engine, fuel, and electrical systems.
Potential causes for poor performance at medium and high speeds, covering engine, fuel, and clutch.
Lists causes for difficult gear shifting, referring to clutch drags.
Potential causes for a non-moving shift pedal, covering shift shaft and transmission.
Potential causes for the transmission jumping out of gear.
Lists causes for clutch slips and drags, related to assembly, springs, plates, and oil.
Potential causes for engine overheating, covering coolant, radiator, water pump, and oil.
Potential causes for engine overcooling, primarily related to thermostat issues.
Potential causes for poor braking performance, covering pads, discs, fluid, hoses, and calipers.
Potential causes for front fork leg issues like leaking oil or malfunctions.
Potential causes for unstable handling, related to handlebars, steering head, front fork, swingarm, and rear suspension.
Troubleshooting for lighting and signaling system failures, including headlights, taillights, and turn signals.
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