REAR BRAKE
4-35
EAS22560
INTRODUCTION
WARNING
EWA14100
Disc brake components rarely require dis-
assembly. Therefore, always follow these
preventive measures:
• Never disassemble brake components
unless absolutely necessary.
• If any connection on the hydraulic brake
system is disconnected, the entire brake
system must be disassembled, drained,
cleaned, properly filled, and bled after
reassembly.
• Never use solvents on internal brake
components.
• Use only clean or new brake fluid for
cleaning brake components.
• Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt brake fluid immediately.
• Avoid brake fluid coming into contact
with the eyes as it can cause serious
injury.
• FIRST AID FOR BRAKE FLUID ENTERING
THE EYES:
• Flush with water for 15 minutes and get
immediate medical attention.
EAS22570
CHECKING THE REAR BRAKE DISC
1. Remove:
• Rear wheel
Refer to “REAR WHEEL” on page 4-12.
2. Check:
•Brake disc
Damage/galling → Replace.
3. Measure:
• Brake disc deflection
Out of specification → Correct the brake
disc deflection or replace the brake disc.
Refer to “CHECKING THE FRONT
BRAKE DISCS” on page 4-23.
4. Measure:
• Brake disc thickness
Measure the brake disc thickness at a
few different locations.
Out of specification → Replace.
Refer to “CHECKING THE FRONT
BRAKE DISCS” on page 4-23.
5. Adjust:
• Brake disc deflection
Refer to “CHECKING THE FRONT
BRAKE DISCS” on page 4-23.
6. Install:
• Rear wheel
Refer to “REAR WHEEL” on page 4-12.
EAS22580
REPLACING THE REAR BRAKE PADS
NOTE:
When replacing the brake pads, it is not neces-
sary to disconnect the brake hose or disas-
semble the brake caliper.
1. Measure:
• Brake pad wear limit “a”
Out of specification → Replace the brake
pads as a set.
2. Install:
• Brake pad insulators
(onto the brake pads)
• Brake pad shims
(onto the brake pads)
• Brake pads
• Brake pad spring
Brake disc deflection limit
0.15 mm (0.0059 in)
Brake disc thickness limit
4.5 mm (0.18 in)
Rear brake disc bolt
30 Nm (3.0 m·kg, 22 ft·lb)
LOCTITE
®
Brake pad lining thickness
(inner)
6.0 mm (0.24 in)
Limit
1.0 mm (0.04 in)
Brake pad lining thickness
(outer)
6.0 mm (0.24 in)
Limit
1.0 mm (0.04 in)
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