(2)
During assembly, clean each component be
(4)
Be sure to align all assembly markings and
fore fitting into position.
scribed lines.
(3)
After assembly, make sure that the rack
moves freely without resistance.
ASSEMBLY
SEQUENCE
[NO.
1
CYLINDER1
1.
Plunger barrel packing
2.
Plunger barrel
3.
Delivery valve seat and packing
4. Delivery valve
5. Delivery valve holder O-ring. (Torque: 30-32.6
ft.lbs/4-4.'5 kg-m)
6.
~eliv'ery valve holder
7.
Rack (Make sure that the rack
is
fined in the correct direction.)
8.
Fuel control pinion (A). (Line up alignment marks.)
9.
Plunger spring retainer. (Check which side should be
up.)
10. Plunger spring
11.
Plunger (Line up alignment marks)
12.
Plunger spring lower retainer
13.
Plunger position adjusting shim. (Adjust the plunger
to close the port of barrel by the
shim(s) in which
pre-fit volume
is
0.098" (2.5 mm).)
14. Plunger guide
15. Plunger guide roller
[NO.
2
CYLINDERJ
ntrol
16.
Fuel control pinion
(B). (Line up alignment marks on rack and control pinion.)
17. Plunger barrel
18.
Same procedure
as
13 to 6.
19. Fuel control sleeve. (Line up scribed lines on control pinion IB) and sleeve.)
20. Same procedure as 9 to 15.
21. Rocker pin
-
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