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York AHU User Manual

York AHU
118 pages
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LD17323
AIR HANDLING UNITS
OPERATION AND MAINTENANCE New Release Form 102.20-OM2 (615)
Issue Date:
June 1, 2015
LD09624
OUTDOOR SOLUTION XT AHUINDOOR SOLUTION XT AHU
YORK CUSTOM AHU
LD13282
Renewal Parts
With P/N contact Balt. Parts
(800) 932-1701
Manufactured or specialty
parts, contact Airside
Technical
Services (800) 545-7814

Table of Contents

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York AHU Specifications

General IconGeneral
Cooling CapacityVaries by model
Heating CapacityVaries by model
Airflow RangeVaries by model
Static PressureVaries by model
Power SupplyVaries by model
Sound Pressure LevelVaries by model
Filter ClassVaries by model
InsulationFiberglass

Summary

General Information and Safety

Introduction to York Air Handling Units

Provides an overview of the YORK air handling unit (AHU) design and standards.

About This Manual

Explains the manual's content, reproduction rights, and user guidelines for safe operation.

York AHU Warranty Information

Details the warranty terms, conditions, and requirements for YORK AHUs.

Responsibility for Safety

Outlines user and technician responsibilities for safe operation and maintenance.

Start-Up and Operation

Before Start-Up Procedures

General inspection steps and prerequisites before starting the AHU.

Inspecting Fan Assembly

Instructions for inspecting fan assembly components, condition, and alignment.

Inspecting Belts and Sheaves

Guidance on checking belt alignment, tension, and sheave condition for optimal performance.

Checking Isolators

Procedures for checking and adjusting fan base isolators for proper operation.

AHU Start-Up Process

Crucial warnings and step-by-step procedures before operating the AHU.

Checking Fan Motor Operation

Steps to verify fan motor operation, voltage, phase, and rotation.

Checking Damper Operation

Instructions for checking damper position, linkage, and actuators.

Back Draft Dampers

Procedure for releasing and setting the counterbalance for back draft dampers.

Airflow Control Dampers

Explains different damper configurations and their functions for airflow control.

Air Measuring Device Connections

Details on connecting air measuring devices and calculating airflow rates.

Damper Configurations

Outlines available damper configurations (25%, 25%/75%, 100%) for airflow measurement.

AMS-60 Airflow Station Configuration

Details on optional end devices and jumper selections for AMS-60 stations.

Variable Frequency Drive (VFD) Setup

Guidelines for setting up VFDs to prevent operation at resonant frequencies.

Energy Recovery Wheel Start-Up

Configuration and start-up procedures for Airxchange®, Innergy tech®, and Thermotech® wheels.

Indirect Fired Gas Heat Start Up

Safety warnings and general instructions for starting indirect fired gas heating systems.

Starting the Electric Heater

Safety warnings, application information, and procedures for starting electric heaters.

Operation Overview

General operational warnings, test and balance procedures, and component limits.

Checking Motors, Belts, and Sheaves

Guidelines for checking motor amperage, belts, and sheaves for proper function.

Maintenance

General Maintenance Requirements

Outlines general maintenance requirements according to ASHRAE standards.

Inspect AHU Parts

General inspection of cabinet, doors, panels, hoods, louvers, and bird screens.

Fan Segment Maintenance

Procedures for removing, cleaning, and checking the fan segment components.

Adjustable Motor Base Operation

Standard procedures for operating and adjusting the motor base for belt alignment.

Checking Belt Tension

Steps to check and adjust belt tension using a tension gauge.

Aligning Sheaves

Importance of sheave alignment for belt and bearing life and methods for alignment.

Lubrication Procedures

Verifying bearing types and guidelines for lubricating fan bearings and motors.

UVC Emitter Lamps Maintenance

Contractor responsibilities for installing and maintaining UV lamps.

Maintaining and Replacing Filter Segments

Guidelines for checking, cleaning, and replacing filter segments.

Economizer Segment (Dampers) Cleaning

Procedures for cleaning economizer dampers and performing hardware checks.

Coil Segment Cleaning

Lists tools and materials for cleaning coil segments and procedures.

Condensate Drain System Cleaning

Tools, materials, and schedule for cleaning condensate drain pans, traps, and lines.

Coil Freeze Protection

Measures to protect coils from freezing damage during cold weather operations.

Energy Recovery Wheel Maintenance

Information on energy recovery wheel vendors and procedures for cleaning and adjusting seals.

ECONO-DISK® and P-CONE® Maintenance

Basic maintenance instructions for the ECONO-DISK® and P-CONE® systems.

Service and Repair

Service Tools and Equipment

Lists essential tools and equipment required for servicing AHUs.

Service Information

General service information, tags, decals, and provided documentation.

Troubleshooting HVAC Air Systems

Overview of common HVAC air system issues and related components.

Manometers and Pressure Measurement

Description and use of inclined, filter, U-tube, and slack tube manometers.

Duct Pressures and Velocity

Explanation of duct pressures, including velocity, static, and total pressure relationships.

Requesting Service Assistance

Information required when contacting Johnson Controls for technical assistance.

Sheave Adjustment, Removal, and Installation

Procedures for adjusting, removing, and installing fixed pitch sheaves.

Adjustable Pitch Sheave Installation

Instructions for installing JVS and FHP adjustable pitch sheaves.

Wiring Diagrams

Full Voltage Starter Wiring

Wiring diagram for a standard full voltage motor starter.

Single Point Power Connection Wiring

Wiring diagram for a full voltage starter with a single point power connection.

Outside Air Damper Kit Installation

Instructions for installing an outside air damper kit relay.

Solution XT Termination Chart

Shows an example of a Solution XT termination chart inside the enclosure door.

Typical FPC Wiring Diagram

Wiring diagram for typical Factory Packaged Controls (FPC) systems.

Transformer Enclosure Wiring

Wiring detail for a transformer enclosure, shown with the cover open.

Transformer Wiring Diagram

Diagram illustrating the wiring for a transformer unit.

UV Control Panel Wiring

Wiring diagrams for UV control panels, covering 8 amps and greater than 8 amps.

Gas Heat Transformer Wiring Diagrams

Wiring diagrams for gas heat units with single and three-phase transformers.

Electric Heat Control Wiring Diagrams

Typical wiring diagrams for electric heat control systems.

Appendix A - Start-Up Checklist

Air Handler Start-Up Checklist

Checklist for AHU start-up procedures, unit inspection, and safety requirements.

Pre Start-Up General Inspection

General unit inspection and safety procedures before AHU start-up.

Fan Inspection Checklist

Checks for fan bearings, sheaves, alignment, and fan base isolators.

Start-Up Procedure Steps

Step-by-step sequence for performing the AHU start-up procedure.

Appendix B - Long-Term Storage

Supplementary Documentation for Storage

Required documentation for complying with long-term storage requirements.

Field Preparation for Long-Term Storage

General procedures for preparing units for long-term storage, including inspections.

Electrical Equipment and Component Storage

Storage requirements for electrical components to prevent corrosion and damage.

Mechanical Component Protection

Procedures for protecting mechanical components like shafts and sheaves during storage.

Monthly Storage Checks

Procedures for monthly inspections of motors, drives, and refrigerant coils during storage.

Quarterly and Annual Storage Checks

Quarterly checks for unit assembly and annual tasks for electrical and mechanical components.

Temperature Conversion

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