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York CURBPAK CP23 User Manual

York CURBPAK CP23
68 pages
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INSTALLATION, OPERATION & MAINTENANCE
CURBPAK
AIR HANDLING UNITS
New Release
Form 100.10-NOM2 (301)
MODELS CP65 THROUGH CP1030
ROOF MOUNTED SINGLE ZONE
00466vip

Table of Contents

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York CURBPAK CP23 Specifications

General IconGeneral
BrandYork
ModelCURBPAK CP23
CategoryAir Handlers
LanguageEnglish

Summary

GENERAL SAFETY GUIDELINES

SAFETY SYMBOLS

Explanation of symbols used to alert readers to potential hazards like danger, caution, and notes.

INTRODUCTION

GENERAL

Manual's purpose, YORK's quality product, and user responsibility for safety compliance.

DESCRIPTION

Overview of the YORK CurbPak's design for outdoor rooftop applications and its weatherproof features.

RECEIVING

Checking Non-Mounted Parts

Steps to check and report shortages of non-mounted parts included in the shipment.

STORAGE

SAFETY PRACTICES

Essential safety practices for operating the unit, including rigging, electrical safety, and general precautions.

SEGMENT AVAILABILITY

INSTALLATION

LOCATION

Guidelines for selecting a structurally sound installation site, considering deflection and proximity to support.

ROOF PITCH LIMITATIONS (1/2 Inch/Foot)

Information on acceptable roof pitch for installation and requirements for pitched roofs.

CURB INFORMATION

Details on curb shipment, assembly, installation, and the importance of level and square mounting.

ROOF CURB INSTALLATION

ROOF CURB

RIGGING

FIELD ASSEMBLY OF SHIPPING SPLIT SECTION

Step-by-step instructions for assembling split sections of the unit before setting it in place.

INSTALLING UNIT ON CURB

ISOLATORS

Details on fan isolation, including rubber-in-shear, spring, and seismic isolators, and their preparation.

AIR SYSTEM

DUCT CONNECTION GUIDELINES

Recommendations for connecting intake and discharge air ducts, emphasizing flexibility and proper installation.

SOUND AND VIBRATION TRANSMISSION

FRONT DISCHARGE UNIT INSTALLATION

PIPING

Guidance on routing piping through the unit's pipe chase and insulation installation.

COIL PIPING

Advice on consulting specifications for coil piping, ensuring unit levelness for venting and draining.

PIPE CHASE ENCLOSURE

PIPE CHASE INSTALLATION

WATER COILS - DRAINABLE WATER

Connection instructions for water coils, ensuring counterflow and freeze protection measures.

HEATING COILS

DIRECT EXPANSION COILS (SPLIT SYSTEM)

Installation requirements for DX coils, including distributor orientation, expansion devices, and frost prevention.

AIR VELOCITY THROUGH COILS

CONDENSATE DRAIN PIPING

Explanation of negative static pressure issues in drain pans and the necessity of traps for condensate removal.

CONDENSATE DRAIN TRAP

Installation guidelines for trapped condensate drain lines, including "H" dimension and negative pressure considerations.

BELTS AND SHEAVES

AIR FILTERS

Instructions for handling and installing loose filters in filter frames before unit operation.

DOOR HANDLE ADJUSTMENT

AIR FLOW CONTROL DAMPERS

Overview of damper combinations for airflow control and their operation with actuators.

VARIABLE INLET VANES

Information on variable inlet vane availability, installation, and their impact on performance.

Instructions For Checking Unit With Variable Inlet Vanes Prior To Startup of Unit

TYPICAL CURBPAK OPERATION IN "HVAC" SYSTEM

ELECTRICAL INFORMATION

Requirements for wiring to conform to National Electrical Code (N.E.C.) and local codes.

MOTOR DATA/NAMEPLATE

MOTOR CONTROL CONFIGURATION DIAGRAM

WIRING DIAGRAM STARTER PANEL

WIRING DIAGRAM 2 SPEED - 2 WINDING STARTER PANEL

TYPICAL ELECTRIC HEATER WIRING DIAGRAM

FACTORY INSTALLED CONTROLS AND ELECTRICAL OPTIONS

VARIABLE AIR VOLUME APPLICATIONS

Information on VAV applications using YORK Air-Modulator (VFD) and variable inlet vanes.

FACTORY PACKAGED CONTROLS AND MOTOR CONTROL CENTER (SEE FIGURE 38)

OPERATION

STARTUP CHECKLIST

Comprehensive checklist of items to verify before starting the unit for the first time.

PRE-OPERATIONAL CHECK

Detailed steps for pre-operational checks, including electrical lockout, internal inspection, and rotating parts.

TEMPERATURE LIMITATIONS

STATIC PRESSURE LIMITS

Classification of units based on static pressure packages (Low, Medium, High) and cabinet construction.

SAFETY CHECK - "WARNING"

MOTORS

Caution against operating fan motors in an overload amperage condition and checking motor amperage.

BELTS

Checking belt tension at startup and after 24 hours, and ensuring proper belt travel on adjustable pulleys.

SHEAVES AND DRIVES

Ensuring motor and fan pulleys are locked and aligned before operation to prevent damage.

LOCKING RING VARIABLE PITCH SHEAVES

Detailed explanation of adjusting and locking variable pitch sheaves for optimal performance.

MAINTENANCE

GENERAL

Importance of planned maintenance for unit longevity and owner responsibility.

PERIODIC MAINTENANCE

Routine checks for filters, dampers, and lubrication of fan bearings.

Fan Bearing Lubrication

Procedure for lubricating fan bearings, including proper grease type and technique.

Motor Lubrication and Bearings

Recommendations for motor bearing lubrication, including grease type and equivalent greases.

MOTOR LUBRICATION PROCEDURE

Belt Tension

How to adjust belt tension correctly and the consequences of improper tension.

VARIABLE INLET VANES

Inspection and lubrication of variable inlet vane bearings with SAE 30 oil.

HUMIDIFIERS

Control requirements for humidifiers and inspection of strainer screens and steam traps.

BELTS

BELT REPLACEMENT

Procedure for replacing belts, emphasizing replacement as a set and checking sheave alignment.

BELT TENSIONING

Using a belt tension gauge and referring to unit labels for correct belt tension data.

REMOVAL AND INSTALLATION OF COMPONENTS

Airfoil Wheels

Fan Shaft Bearings

General guidance on handling fan shaft bearings, cleaning, and ensuring shaft condition.

Mounting Details

Steps for installing bearings, including checking shaft straightness and using proper tools.

BEARING LOCKING DEVICES

Eccentric Type

Detailed procedure for installing and locking eccentric self-locking collars on bearings.

Set Screw Locking Devices

COILS

CONDENSATE PAN AND DRAIN LINE

FREEZE PROTECTION

Measures to prevent coil freezing, including antifreeze circulation and control settings.

WINTERIZING DRAIN TRAPS

Procedure for preventing condensate drain traps from freezing during winter shutdown.

UNIVERSAL HOLDING FRAMES

High Temperature Applications

Information on aluminized steel frames for high-temperature applications and gasket ratings.

Filter Latches

Description of AAF filter latches, their types, and features for filter retention and sealing.

SPECIFICATIONS

WELDED BEVEL SEAL FRAME

GASKET PROTECTION

Warning about excessive clamping pressure fracturing gasket material, leading to leakage.

PATENTED VISUAL CONTROL FILTER CLAMPS

Description of AAF Visual Control clamps for HEPA filters, their application, and easy installation.

BEVEL SEAL EXTRUSION SECTIONS

SERVICE

TROUBLESHOOTING

Overview of HVAC air systems and the importance of pressure measurement for troubleshooting.

PITOT TUBE

Description of the Pitot tube's construction and its use with manometers for pressure measurement.

INCLINED MANOMETER

MAGNEHELIC PRESSURE GAUGE

Advantages of the Magnehelic gauge over liquid manometers for pressure measurement.

"U" TUBE MANOMETER

Explanation of pressure measurement using U-tube manometers and fluid columns.

SLACK-TUBE MANOMETER

STATIC PRESSURE - AIR SYSTEM

Explanation of static pressure in air systems, positive/negative values, and ductwork influences.

DUCT PRESSURES AND HOW THEY WORK

TROUBLESHOOTING

CFM LOWER THAN REQUIRED

CFM HIGHER THAN REQUIRED

Troubleshooting steps for high airflow, including checking unit access doors and system balancing.

MOTOR-HIGH CURRENT DRAW

Troubleshooting steps for high motor current draw, including voltage and connection checks.

MOTOR - UNBALANCED CURRENT DRAW

Troubleshooting unbalanced current draw due to power supply or motor issues.

MOTOR - EXCESSIVE VOLTAGE DROP

MOTOR - RUNS EXCESSIVELY HOT

Troubleshooting for motors running hot, including blocked ventilation and ambient temperature.

MOTOR-WILL NOT START

Troubleshooting steps for motors that will not start, including single phase conditions and locked rotors.

MOTOR-RUNS NOISY UNDER LOAD

Troubleshooting noisy motor operation under load, including bearing damage and single phasing.

MOTOR-LOAD SPEED CONSIDERABLY BELOW NAMEPLATE SPEED

Troubleshooting low motor speed, including low voltage and inaccurate RPM measurements.

MOTOR - EXCESSIVE VIBRATION

Troubleshooting excessive motor vibration, including loose mounting and unbalanced loads.

MOTOR-NOISY BEARINGS

Diagnosing noisy bearings, including high whine, low rumble, and rough clatter.

MOTOR - MECHANICAL NOISE

NO ELECTRIC HEAT

Troubleshooting electric heat issues, including tripped thermal cutouts and broken elements.

NO HOT WATER OR STEAM HEAT

Troubleshooting hot water or steam heat issues, including valve actuators and control linkage.

WATER CARRY-OVER FROM WET COOLING COIL ONTO FLOOR, MOTOR OR FAN HOUSING

Troubleshooting water carry-over, including high airflow and drain pan issues.

WATER INSIDE UNIT

Troubleshooting water inside the unit, including sealed field penetrations and reassembly joints.

DRAIN PAN NOT PROPERLY DRAINING

Ensuring proper drain pan installation, levelness, and pressure conditions.

PRE-FILTERS ARE WET

Checking pre-filters for wetness, proper hood installation, and airflow limits.

FILTERS OUT OF FILTER RACK

AIR MODULATOR (AIRMOD) WILL NOT OPERATE

Troubleshooting steps for the AirMod not operating, including verifying wiring and control signals.

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