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Zebra Stripe

Zebra Stripe
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Maintenance
Manual
Volume 1:
General
Maintenance
Stripe Maintenance Manual
®
Volume 1: General Maintenance
Part # 44868L
Rev. 1
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Zebra Stripe Specifications

General IconGeneral
Print Resolution203 dpi
Maximum Print Width4.09 inches
Maximum Print Length39 inches
ConnectivityUSB
Memory8 MB
Supported Media TypesLabels, tags
Media Width4.25 inches
Media Thickness0.003 inch
Storage Temperature140° F

Summary

Introduction

Description

Provides an overview of the Zebra Stripe Thermal Transfer Demand Printer and its capabilities.

Scope

Details the information covered in this manual for S-300 and S-500 models.

The Zebra Stripe System

Printer Specifications

Details the technical specifications of the Zebra Stripe S-300 and S-500 printers.

Media Handling

Describes the different modes of media handling available for the printer.

Communications Interface

Explains the serial and parallel data communication interfaces for the printer.

Controls and Indicators

Details the front panel controls and status indicator lights on the printer.

Printer Diagnostics

Power On Self Test

Describes the Power ON Self Test (POST) performed each time the printer is turned on.

Printer Self Tests

Details various self-tests that produce sample printouts for diagnostic purposes.

Extended Printer Diagnostics

Explains additional diagnostic tests accessible for printhead assembly adjustments.

Service Diagnostics Tests

Lists service diagnostics tests performed when a jumper is installed on the main logic board.

Preventive Maintenance

Tools Required

Lists the necessary tools and supplies for performing maintenance tasks.

Cleaning the Printer

Provides instructions for cleaning the exterior and interior surfaces of the printer.

Cleaning the Printhead

Details the procedure for cleaning the printer's printhead to ensure optimal print quality.

Cleaning the Cutter Module

Explains the process for cleaning the cutter module to remove dust and residue.

Recommended Preventive Maintenance Schedule

Outlines a schedule for performing various preventive maintenance tasks.

Corrective Maintenance

Tools Required

Lists the specific tools and equipment needed for corrective maintenance procedures.

Print Darkness Adjustment

Guides on how to adjust the print darkness setting for optimal print quality.

Media Sensor Position Adjustment

Explains how to adjust the media sensor position for accurate label detection.

Printhead Maintenance

Covers removal, replacement, and adjustment procedures for the printhead assembly.

Printhead Voltage Adjustment

Details the critical procedure for adjusting printhead voltage for optimal performance.

Printhead Pressure Adjustment

Explains how to adjust printhead pressure to achieve the best print quality.

Ribbon Take-Up Spindle Tension Adjustment

Provides steps for adjusting the tension on the ribbon take-up spindle.

Media Sensor Assembly Removal

Instructions for safely removing the media sensor assembly from the printer.

Main Logic Board Removal

Step-by-step guide for removing the main logic board from the printer.

EPROM Software Installation

Covers the procedure for installing or replacing EPROMs for firmware updates.

AC Power Fuse Replacement

Instructions on how to safely replace the user-replaceable AC power fuse.

Battery Replacement

Details the procedure for replacing the battery for the 256K RAM Memory option.

Troubleshooting

Troubleshooting Tables

Provides tables correlating symptoms, diagnoses, and recommended actions for printer faults.

Sample Labels for Troubleshooting

Illustrates sample labels to help diagnose mechanical adjustment issues.

Factory Assistance

Information on contacting Zebra Technical Support for unresolved issues.

Drawings and Parts Lists

Mechanical Parts and Assemblies

Provides mechanical assembly drawings for troubleshooting and replacement.

Cover Assemblies

Lists and illustrates various cover assemblies for the printer.

Logic Board and Control Panel

Details the parts and diagrams for the printer's logic board and control panel.

Printhead Assembly

Lists parts and provides diagrams related to the printhead assembly.

Cutter Option

Parts list and diagrams specific to the optional cutter for the printer.

Appendix

AC Power Cable Selection

Information on selecting and connecting the appropriate AC power cable.

ASCII Code Chart

Provides the American Standard Code for Information Interchange (ASCII) chart.

Setting Print Darkness

Explains how to adjust print darkness for optimal bar code readability.

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