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Zenith ZPP 416 - Page 16

Zenith ZPP 416
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GENERAL EM -15
6. Remove the crankshaft pulley.
KDDC007B
7. Remove the timing belt lower cover.
8. Place the pistion of No. 1 cylinder to TDC of the com-
pression stroke by rotating the crankshaft clockwise.
NOTE
Crankshaft is to be rotated clockwise otherwise, the
tension is inadequately adjusted.
Tensioner
pulley
Idler pulley
EDDB091A
9. Loosen the tensioner bolt of pivot side and slotside.
EDDA092A
10. Rotate the crankshaft clockwise as many as 2 teeth
of camshaft sprocket.
11. Check that the teeth of the sprocket and belt coincide
with each other.
12. Tighten the slot side bolt first and then tighten the bolt
of pivot side.
13. Check t
he tension of the timing belt.
When th
e tensioner and the tension side of the timing
belt ar
e pushed in horizontally with a moderate force
[appr
ox. 49N (11 lb)], the the timing belt log end is ap-
prox.
half of the tensioner mounting bolt head radius
(cros
s flats) away from the bolt head center.
EDKE108A
14. Rotate the crankshaft pulley two turns clockwise so
that the timing belt positions on the pulleys.
15. Install the timing belt lower cover.
16. Install the crankshaft pulley.
17. Install the timing belt upper cover.
18. Install the water pump pulley and engine support
bracket.
ZENITH POWER PRODUCTS - 416

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