Zenith ZPP 416 - Reassembly

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EM -28 ENGINE DOHC

REASSEMBLY E6A34B7C

1. Install the flange and crankshaft sprocket as shown.

Pay close attention to their mounting directions.

Special washer

Crankshaft

Flange

Crankshaft

sprocket

ECNC094B

2. Inst

all the camshaft sprocket and tighten the bolt to

the s

pecified torque.

Tightening torque

Camshaftsprocketbolt:

80 ~ 100 Nm (800 ~ 1000 kg.cm, 59 ~74 lb.ft)

3. Install the idler and tighten the idler bolt to the speci-

fied torque.

Tightening torque

Idler bolt : 43 ~ 55 Nm (430 ~ 550 kg.cm, 32 ~ 41 lb.ft)

EDKE103A

4. Align the timing marks of the camshaft sprocket (A)

and camshaft bearing cap (B).

Then align the timing marks of crankshaft sprocket

andfrontcasewiththeNo.1pistonplacedattopdead

center on its compression stroke as shown in the illus-

tration.

ECDD008F

EDKE107A

5. To install the timing belt tensioner, first mount the ten-

sioner, spring, and spacer. Temporarily tighten the

bolts. Next, temporarily tighten the tensioner long

hole side washer and bolts. Install the bottom end

of the spring against the front case as shown in the

illustration.

KDPC008D

ZENITH POWER PRODUCTS - 416