EM -56 ENGINE DOHC
8. Hold the piston rings firmly with a piston ring compres-
sor as they are inserted into cylinder.
Gap of upper
side rail
No.1 ring
gap
Front of
engine
No.2 ring gap
and spacer
expander gap
Gap of lower
side rail
ECA9380D
9. Install the upper main bearings in the cylinder block.
10. Install the lower main bearings in the main bearing
caps.
11. Make sure that the front mark of the piston and the
front mark (identification mark) of the connecting rod
are directed toward the front of the engine.
12. When a new connecting rod is installed, make sure
that the notches for holding the bearing in place are
on the same side.
13. When assembling, bolts should be fastened by the
angle - torque controlled method as the following.
1) Apply oil to the thread of nuts and spot areas.
2) Tighten the connecting rod bolt.
Tightening torque
Connecting rod cap nut :
32 ~ 35 Nm (320 ~ 350 kg.cm, 24 ~ 26 lb.ft)
CAUTION
After removing the connecting rod bolt, do not
use if again.
When using a new bolt, do not tighten the bolt
more than 3 times.
14. Check the connecting rod side clearance.
Connecting rod side clearance
Standard : 0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in.)
Limit : 0.4 mm (0.0157 in.)
EDKD14 5A
15. Install the oil screen.
16. Install the oil pan.
17. Install the cylinder head.
ZENITH POWER PRODUCTS - 416
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