Zenith ZPP 416

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GENERAL EM -5

Description

Specification

Limit

Thermostat

Type

Valve opening temperature

Full-opening temperature

Waxpellettypewithjigglevalve

C (180 F)

C (203 F)

Engine coolant temperature sensor

Type

Resistance

Heat-sensitive thermistor type

2.31 ~ 2.59k

at 20 C(68 F)

146.9 ~ 147.3

at 110 C(230 F)

Air cleaner

Type

Element

Dry type

Un woven cloth type

Exhaust pipe

Muffler

Suspension system

Expansion resonance type

Rubber hangers

NOTE

O.D. = Outer Diameter

I.D. = Inner Diameter

O.S. = Oversize Diameter

U.S. = Undersize Diameter

ZENITH POWER PRODUCTS - 416

Main Page

General3
Specification3
Tightening Torque7
Table of Contents8
Service Standard8
Maintenance9
Checking Engine Oil9
Changing Engine Oil9
Filter Selection10
Procedure for Replacing the Oil Filter10
Selection of Engine Oil11
Recommended SAE Viscosity Grades11
Checking Coolant Leak12
Radiator Cap Pressure Test12
Specific Gravity Test13
Relation between Coolant Concentration and Specific Gravity13
Recommended Coolant13
Changing Engine Coolant14
Checking Compression Pressure14
Adjusting Timing Belt Tension15
Standard Value17
Adjusting Drive Belt Tension17
Adjusting the Alternator Belt18
Type a Tension Gauge18
Type B Tension Gauge18
Alternator Support Bolt and Nut 2018
Alternator Lock Bolt 1218
Alternator Brace Mounting Bolt 2018
Coolant Pump Pulley 8 ~ 10 80 ~ 100 618
Coolant Pump Bolt 1218
- Special Tools19
- Troubleshooting21
Thermostat Housing Bolt 1521
- Timing System23
- Timing Belt23
- Components23
- Disassembly24
- Inspection26
- Sprockets Tensioner Pulley, and Idler Pulley26
- Reassembly29
- Cylinder Head Assembly32
- Cylinder Head Inspection34
- Valve Springs35
- Valves35
- Replacing the Valve Seat Ring36
- Valve Seat Insert Oversizes36
- Replacing Valve Guide36
- Valve Guide Oversizes37
- Main Moving System39
- Cam Shaft39
- Oil Seal41
- Hla ( Hydraulic Lash Adjuster)42
- Timing Chain43
- Crank Shaft45
- Crankshaft46
- Crankshaft Sensor Wheel46
- Oil Clearance Measurement46
- Crankshaft Main Journal Diameter47
- Main Journal Bearing Thickness47
- Fly Wheel49
- Piston50
- Connecting Rod Cap51
- Disassembly and Reassembly of the Piston Pin51
- Piston Rings53
- Pistons and Piston Pins53
- Piston Ring Service Size and Mark54
- Connecting Rods54
- Cooling System58
- Engine Coolant Hose／Pipes58
- Engine Coolant Pump61
- Radiator Fan Motor64
- Radiator Cap65
- Thermostat67
- Coolant Temperature Sensor67
- Oil Pump68
- Lubrication System68
- Front Case69
- Oil Pan and Oil Screen69
- Front Case and Oil Pump Cover69
- Oil Pump Gears69
- Oil Pressure Switch70
- Relief Valve and Spring70
- Engine Block73
- Intake and Exhaust System77
- Exhaust Manifold77
- Intake Manifold79

Zenith ZPP 416 - Page 6

Table of Contents